Print
2007 №11 (05) 2007 №11 (07)


The Paton Welding Journal, 2007, #11, 25-30 pages

Friction stir welding of aluminium alloys (Review)

A.Ya. Ishchenko, S.V. Podielnikov, A.G. Poklyatsky

E.O. Paton Electric Welding Institute of the NASU. 11 Kazymyr Malevych Str., 03150, Kyiv, Ukraine.

Abstract
The state-of-the-art of friction stir welding, working tool designs, joint types when this welding process is used, features of formation of joints of different aluminium alloys and their properties are considered. The main applications of friction stir welding are described.
Keywords: friction stir welding, aluminium alloys, welding tool, welded joint structure, weld properties, applications, welded structures

References

1. Thomas, W.M., Nicholas, E.D., Needham, J.C. et al. Friction stir butt welding. Pat. 5460317 US. Publ. 1995.
2. Arbegast, W.J. (2006) Friction stir welding. After a decade of development. Welding J., 85(3), 28–35.
3. Ito, T, Motohashi, Y., Goloborodko, A. et al. (2005) Microstructures and room temperature mechanical properties in friction-stir-welded joints of 7075 aluminum alloys. J. JWS, 74(3), 9–13.
4. Aritoshi, M. (2005) Friction stir welding of magnesium alloys sheets. Ibid., 74(3), 18–23.
5. Nakata, K. (2005) Friction stir welding of copper and copper alloys. Ibid., 74(3), 14–17.
6. Klingensmith, S., Dupont, J.N., Marder, A.R. (2005) Microstructural characterization of a double-sided friction stir weld on a superaustenitic stainless steel. Welding J., 5, 77–85.
7. Martin, J. (2006) Pushing the boundaries – friction stir goes deeper than before. TWI Connect., Jan./Febr., 1.
8. Teh, N.J. (2006) Small joints make a big difference. Ibid., 143(3), 25–29.
9. Ericsson, L.G., Larsson, P. (2003) Rotary friction welding – researches and new applications. Tekhnologiya Mashinostroeniya, 6, 81–84.
10. Hassan, A.A., Prangnell, P.B., Norman, A.F. et al. (2003) Effect of welding parameters on nugget zone microstructure and properties in high strength aluminium alloy friction stir welds. Sci. Technol. Weld. Joining, 8(4), 257–268.
11. Defalco, J. (2006) Friction stir welding vs. fusion welding. Welding J., 85(3), 42–44.
12. Okamura, H., Aota, K., Ezumi, M. (2000) Friction stir welding of aluminum alloy and application to structure. J. JILM, 50(4), 166–172.
13. Aota, K., Okamura, H., Masakuni, E. et al. (2001) Heat inputs and mechanical properties of friction stir welding. In: Proc. of 3rd Int. Friction Stir Welding Symp. (Kobe, Japan, 27–28 Sept., 2001).
14. Lambrakos, S.G., Fonda, R.W., Milewski, J.O. et al. (2003) Analysis of friction stir welds using thermocouple measurements. Sci. Technol. Weld. Joining, 8(5), 385–390.
15. Dalle Donne, C., Lima, E., Wegener, J. et al. (2001) Investigation on residual stresses in friction stir welds. In: Proc. of 3rd Int. Friction Stir Welding Symp. (Kobe, Japan, 27–28 Sept., 2001).
16. Volpone, M., Mueller, S.M. (2005) Friction stir welding (FSW): le ragione di un successo. Rivista Italiana della Saldatura, 1, 23–30.
17. Chao, Y.P., Wang, Y., Miller K.W. (2001) Effect of friction stir welding on dynamic properties of AA2024-T3 and AA7075-T7351. Welding J., 8, 196–200.
18. Ericsson, M., Sandstorm, R. (2003) Influence of welding speed on the fatigue of friction stir welds, and comparison with MIG and TIG. Int. J. of Fatigue, 25, 1379–1387.
19. Hayashi, M., Oyama, K., Eguchi, H. et al. (2001) Mechanical properties of friction stir welded 5083 aluminum alloy at cryogenic temperatures. In: Proc. of 3rd Int. Friction Stir Welding Symp. (Kobe, Japan, 27–28 Sept., 2001).
20. Nagano, Y., Jogan, S., Hashimoto, T. (2001) Mechanical properties of aluminum die casting joined by FSW. Ibid.
21. Kimapong, K., Watanabe, T. (2004) Friction stir welding of aluminum alloy to steel. Welding J., 10, 277–282.
22. Colligan, K.J., Konkol, P.J., Fisher, J.J. et al. (2003) Friction stir welding demonstrated for combat vehicle construction. Ibid., 3, 34–40.
23. Shibayanagi, T., Maeda, M. (2004) Characteristics of microstructure and hardness in friction stir welded 7075 aluminum alloy joints. Transact. of JWRI, 33(1), 17–23.
24. Ding, J., Carter, R., Lawless, K. et al. (2006) Friction stir welding flies high at NASA. Ibid., 3, 54–59.
25. Dolby, R.E., Johnson, K.J., Thomas, W.M. (2004) The joining of aluminium extrusions. La Metallurgia Italiana, 3, 25–30.
26. Pekkari, B. (2004) The future of welding and joining. Sversaren, 1, 53–59.
27. Thomas, W., Staines, D. (2006) Better joints using two contra-rotating FSW tools. TWI Connect., May/June, 7.
28. Kohn, G., Greenberg, Y., Makover, I. et al. (2002) Laserassisted friction stir welding. Welding J., 2, 46–48.
29. Cook, G.E., Smartt, H.B., Mitchell, J.E. et al. (2003) Controlling robotic friction stir welding. Ibid., 6, 28–34.
30. Kato, K., Sakano, R. (2004) Development of spot friction welding and application for automobile body. J. Light Metal Welding & Construction, 42(11), 8–13.
31. Imuta, M., Kamimuki, K. (2004) Development and application of friction stir welding for aerospace industry. In: Proc. of the IIW Int. Conf. on Technical Trends and Future Prospectives of Welding Technology for Transportation, Land, Sea, Air and Space (Osaka, Japan, 15–16 July, 2004), 53–64.
32. Kumagai, M. (2003) Application of FSW for aircraft. Welding Technology, 51(5), 74–78.

Suggested Citation

A.Ya. Ishchenko, S.V. Podielnikov, A.G. Poklyatsky (2007) Friction stir welding of aluminium alloys (Review) ... 25. The Paton Welding J., 11, 25-30.