| 2005 №02 (09) | 2005 №02 (11) |
The Paton Welding Journal, 2005, #2, 51-57 pages
Sources of beam heating for brazing (Review)
A.M. Zhadkevich
E.O. Paton Electric Welding Institute of the NASU. 11 Kazymyr Malevych Str., 03150, Kyiv, Ukraine.Abstract
The paper deals with the features of development of the design and application of technologies using the electron beam, laser, quartz lamps, as well as solar energy. It is shown that the inertialess heat sources enable controlling the heat input in a broad range, which allows considerable widening of the scope of brazed materials. Intensive development of the technique of brazing using concentrated heat sources is noted.
Keywords: brazing, electron beam, laser, infrared radiation, heat source, quartz lamp, history of engineering
References
1. Petunin, I.E., Ekatova, A.S., Markova, I.Yu. (1976) Metals science of brazing. Moscow: Metallurgiya.2. Lashko, N.F., Lashko, S.V. (1974) Problems of theory and technology of brazing. Saratov: SGU.
3. Rossoshinsky, A.A., Tabelev, V.D., Kislitsyn, V.M. (1971) Pressure microwelding. Kiev: Tekhnika.
4. (1975) Reference book on brazing. Ed. by S.N. Lotsmanov et al. Moscow: Mashinostroenie.
5. Frolov, V.P., Markova, I.Yu., Eroshev, V.K. et al. (2001) Development of brazing in the 20th century. In: Brazing. Current technologies, materials, structures. Moscow: TsRDZ.
6. Lashko, N.F., Lashko, S.V. (1981) Brazing of metals. In: Welding in the USSR. Vol. 1. Moscow: Nauka.
7. Shiller, V., Gajzik, U., Pantser, Z. (1980) Electron beam technology. Moscow: Energiya.
8. Wyman, W.L. (1958) High-vacuum electron-beam fusion welding. Welding J., 2, 49–53.
9. Stohr, J.A., Briola, J. (1958) Vacuum welding of metals. Welding and Metal Fabrication, 10, 366–370.
10. Olshansky, N.A. (1959) Method of vacuum electron beam welding. Avtomatich. Svarka, 8, 3–11.
11. Movchan, B.A., Rabkin, D.M., Gurevich, S.M. et al. (1959) Some technological features of vacuum electron beam welding. Ibid., 8, 32–33.
12. Khorunov, F.V., Malevsky, Yu.B., Nesmikh, V.S. et al. (1968) Effect of some technological parameters of weldingbrazing process. Ibid., 11, 22–25.
13. Kabanov, A.N., Kafarov, A.A., Mikhajlovsky, G.A. (1967) Service characteristics of installation ELURO. Ibid, 3, 72–73.
14. Iliin, V.V., Klyujkov, A.G. (1967) Stabilized source of accelerating voltage for installation ELURO. Ibid., 75–76.
15. Kabanov, A.N., Zolotov, L.A. (1967) Application of installation ELURO for microwelding and brazing. Ibid., 74–75.
16. Pletnev, V.M., Ryzhkov, F.N., Drozdov, M.L. et al. (1971) Electron beam brazing of needle-less injector assembly unit. Svarochn. Proizvodstvo, 4, 49–50.
17. Khorunov, V.F., Lapchinsky, V.F., Shvets, V.I. et al. (1993) Technology of vacuum brazing of aluminium alloy truss structure components. Avtomatich. Svarka, 2, 52–53.
18. Tkachenko, G.G., Radzievsky, V.I., Gartsunov, Yu.F. (2000) Autovacuum brazing of impellers of centrifugal com¬pressors of 07Kh16N6 steel. In: Brazing. Toliatti: TPI.
19. Paton, B.E., Lapchinsky, V.F. (1998) Welding and related technologies in space. Kiev: Naukova Dumka.
20. Khorunov, V.F., Shvets, V.I., Bulatsev, A.R. et al. (1999) Peculiarities of formation of brazed joints of thin-wall struc¬tures in space. Avtomatich. Svarka, 10, 31-–38.
21. Asnis, E.A., Zabolotin, S.P., Lapchinsky, V.F. et al. (1997) Technology of repair of pipelines using the electron-beam welding and brazing as applied to space conditions. Ibid., 8, 50–53.
22. Paton, B.E., Bulatsev, A.R., Mikhailovskaya, E.S. et al. (1998) Truss structures in orbital complexes. Ibid., 11, 5–10.
23. Laslo, T.S. (1968) Optical high-temperature furnaces. Moscow: Mir.
24. Born, M., Volf, E. (1973) Principles of optics. Ed. by G.P. Motulevich. Moscow: Nauka.
25. Clouder, J.R., Sudarshan, E. (1970) Principles of quantum optics. Ed. by S.A. Akhmanov. Moscow: Mir.
26. Baranov, M.S., Kondratiev, V.A., Uglov, A.A. (1972) Kinetics of formation of wire splice in pulse laser beam welding. Fizika i Khimiya Obrab. Materialov, 5, 11–14.
27. Rykalin, N.N., Uglov, A.A., Kokora, A.N. (1975) Laser treatment of materials. Moscow: Mashinostroenie.
28. Avramchenko, P.F., Velichko, O.A., Moravsky, V.E. (1978) Pulse laser brazing of conductors with films in microinstrument-making industry. Avtomatich. Svarka, 5, 24–26.
29. (1975) Joining of integrated circuit elements by laser. In: News in science and technique: Inform. commun. VINITI. Issue 14.
30. Yakubovich, O.V., Matyushkov, V.E. et al. (1981) Laser brazing of electronic engineering items. Ibid., 4, 57–59.
31. Husner, J., Olaineck, C. (2003) Laser brazing in automobile production. Thyssen Krupp Techforum, 12, 60–63.
32. Vinogradov, B.A., Kharicheva, D.L., Shvajka, D.S. (2001) Modeling of thermal processes in laser brazing of ceramics with metal. Problemy Mashinostr. i Nadyozhn. Mashin, 4. 71–75.
33. Vinogradov, B.A., Kharicheva, D.L., Styopochkln, V.A. et al. (2004) Determination of typical heat zones in laser brazing of metal with ceramics. Svarochn. Proizvodstvo, 8, 23–26.
34. Saida, K., Nishimoto, K. (2003) Method of diode laser brazing. Welding Technology, 51(6), 92–98.
35. Dodd, E., Bilakh, Ya. (2004) Repair of blades by laser is the technology of the future. Svarshchik, 3, 34–35.
36. Azdasht, G., Zakel, E., Reiche, H. (1996) Implementation of low power diode laser for soldering by fibre push connection method. Soldering and Surface Mount Technology, 22, 51–54.
37. Garashchuk, V.P., Shelyagin, V.D., Nazarenko, O.K. et al. (1997) Technological CO2-laser LT-104 of 10 kW power. Avtomatich. Svarka, 1, 36–39.
38. (1965) Electric furnaces OKB-1152 and OKB-1153 with infrared heating. Elektrotermiya, Issue 43, 3–4.
39. Khorunov, V.F., Kuzhel, A.V., Malevsky, Yu.B. (1974) Production of brazed lamellar structures. Avtomatich. Svarka, 11, 53–56.
40. Nikiforov, G.D., Oparin, M.I., Fyodorov, S.A. (1979) Light beam welding and brazing. Manual. Moscow: Mashinostroenie.
41. Frolov, V.A., Mamaev, V.S., Pronin, N.S. et al. (1993) Use of light beam energy for technological purposes. Svarochn. Proizvodstvo, 4 , 12–14.
42. Khorunov, V.F., Shal Dzigo. (1995) Welding and brazing of different materials using the light beam of arc xenon lamps (Review). Avtomatich. Svarka, 5, 48–52.
43. Nikiforov, G.D., Diachenko, V.V., Oparin, M.I. et al. (1969) Use of focused light energy of high-capacity xenon lamps for welding and brazing of metals. Svarochn. Proizvodstvo, 9, 1–3.
44. Nikiforov, G.D., Oparin, M.I., Fyodorov, S.A. (1974) Use of light heating for welding, brazing and heat treatment. Ibid , 12, 18–21.
45. Mironov, L.G., Ravaev, G.P., Petukhov, V.F. (1981) Ex¬perience of application of focused light energy of arc xenon lamps for brazing of items. In: New developments in brazing. Kiev: PWI.
46. Takagi, M., Yamaji, T. (1995) New soldering process using li ght beam technology. Soldering and Surface Mount Technology, 20, 13–20.
47. Frolov, V.A. (1998) Engineering and design features of development of welded structures using the light beam welding. Svarochn. Proizvodstvo, 3, 16–20.
48. Frolov, V.A., Proshin, N.S., Fyodorov, S.A. et al. (2003) Development and improvement of light-beam welding, brazing and heat treatment technologies. Tekhnologiya Mashinostroeniya, 5, 28–29.
49. (1962) Archimedes. Treatases. Moscow: Fizmatgiz.
50. Veselovsky, I.N. (1957) Archimedes. Moscow: Uchpedgiz.
51. (1983) Optic infrared telescopes in the 1990s. Moscow: Mir.
52. Kornienko, A.N. Reflector. USSR author’s cert. 350614. Int. Cl. B 23 K 27/00. Publ. 13.09.72.
53. Semyonov, Yu.P. (2003) Space technologies on the threshold of the centuries: results and prospects. The Paton Welding J., 10/11, 21–30.
54. Zhdanov, I.M., Kononchuk, V.V., Fomichev, S.K. et al. Package for producing the multilayer structure. USSR author’s cert. 1684091. Int. Cl. 5 B 32 B 3/12. Publ. 15.10.91.
55. Belotserkovsky, S.M., Odnovol, L.A., Safin, Yu.Z. et al. (1985) Lattice wings. Moscow: Mashinostroenie.