| 2005 №05 (02) | 2005 №05 (04) |
The Paton Welding Journal, 2005, #5, 10-18 pages
Metal structure in the fusion zone and HAZ of welded joints on high-chromium heat-resistant steels
V.Yu. Skulsky
E.O. Paton Electric Welding Institute of the NASU. 11 Kazymyr Malevych Str., 03150, Kyiv, Ukraine.Abstract
It is shown that a coarse-crystalline structure may form in the region between the weld and HAZ in fusion welding of high-chromium martensitic steels of P91 type. This structure is a fusion zone, wherein the base metal grains undergo a different degree of melting,. Segregation and diffusion redistribution of carbon may lead to formation of a relatively decarburized ferritic phase (δ-ferrite) within the fusion zone. Moreover, this zone is characterized by formation of coarse grains of primary austenite. It is shown that metal in the HAZ in the tempering region located behind the phase recrystallization region loses its strength.
Keywords: arc welding, high-chromium steels, welded joints, microstructure, weld, fusion zone, carbon, segregation, δ-ferrite, grain size, HAZ, tempering zone
References
1. Bendick, W., Haarmann, K., Rigg, M. et al. (1996) Assessment of creep rupture strength of new steels for advanced power plant piping and tubing. In: Proc. of 9th Int. Symp. on Creep Resistant Metallic Materials (Hradec and Moravici, Czech Rep., Sept. 23–26, 1996). Mannesmann.2. Hoyser, G. (1997) Filler materials for welding in power engineering. Avtomatich. Svarka, 9, 40–44, 47.
3. Zschau, M., Niederhoff, K. (1994) Construction of piping systems of the new steel P91 including hot induction bends. VGB Kraftwerkstechnik, 74(2), 142–149.
4. Skulsky, V.Yu., Tsaryuk, A.K. (2004) Problems of selection of weldable steel for high-temperature components of TPS power units (Review). The Paton Welding J., 3, 2–6.
5. Krauss, G., Marder, A.R. (1971) The morphology of marten¬site in iron alloys. Metallurg. Transact., 2(9), 2343–2357.
6. Lundin, C.D., Khan, K.K. (1996) Fundamental studies of the metallurgical causes and mitigation of reheat cracking in 1.25Cr-0.25Mo and 2.25Cr-1Mo steels. WRC Bull., 2, 117.
7. (1974) Dictionary-reference book on welding. Ed. by K.K. Khrenov. Kiev: Naukova Dumka.
8. Savage, W.F., Nippes, E.F., Szekeres, E.A. (1976) A study of weld interface phenomena in a low-alloy steel. Welding J., 9, 260–268.
9. Makarov, E.L. (1981) Cold cracks in welding of alloy steels. Moscow: Mashinostroenie.
10. Skulsky, V.Yu., Yushchenko, K.A., Dzykovich, I.Ya. et al. (1997) Structure and properties of fusion zone of welded joint of steel 02Kh8N22S6 (EP794). Avtomatich. Svarka, 11, 14–17.
11. (1953) Automatic electric arc welding. Ed. by E.O. Paton. Moscow-Kiev: Mashgiz.
12. Petrov, G.L., Tumarev, A.S. (1977) Theory of welding processes. Moscow: Vysshaya Shkola.
13. (1978) Welding in machine building. Refer. Book. Ed. by N.A. Olshansky. Vol. 1. Moscow: Mashinostroenie.
14. Bashta, T.M., Rudnev, S.S., Nekrasov, B.B. et al. (1982) Hydraulics, hydraulic machines and drives. Moscow: Mashinostroenie.
15. Kasatkin, B.S., Prokhorov, V.M., Chertov, I.M. (1987) Stresses and strains in welding. Kyiv: Vyshcha Shkola.
16. Lashko, N.F., Lashko-Avakyan, S.V. (1954) Metals science of welding. Moscow: Mashgiz.
17. Laha, K., Latha, S., Bhanu, K. et al. (2001) Comparison of creep behaviour of 2.25Cr-1Mo/9Cr-1Mo dissimilar weld joint with its base and weld metals. Mat. Sci. and Tech., 17(10), 1265–1272.
18. Fedoseev, B.A., Gejnish, Z.V., Lamzin, A.G. et al. (1984) About the mechanism of formation of austenitic grain boundaries in fusion zone during welding of low-carbon, low- and medium-alloy steels. Avtomatich. Svarka, 1, 20–25.
19. Gotalsky, Yu.N. (1981) Welding of dissimilar steels. Kyiv: Tekhnika.
20. Lippold, J.C., Savage, W.F. (1979) Solidification of austenitic stainless steel weldments. Part I-A: Proposed Mechanism. Welding J., 12, 362–474.
21. Arata, Y., Matsuda, F., Katayama, S. (1976) Solidification crack susceptibility in weld metals of fully austenitic stainless steels. Part 1: Fundamental investigation on solidification behavior of fully austenitic and duplex microstructures and effect of ferrite on microsegregation. Transact. of JWRI, 5(2), 135–151.
22. Matsuda, F., Nakagawa, H., Ogata, S. et al. (1978) Fractographic investigation on solidification crack in the varestraint test of fully austenitic stainless steel. Ibid., 7(1), 59–70.
23. Makara, A.M., Sarzhevsky, V.A., Mosendz, N.A. et al. (1973) On primary and secondary boundaries in weld metal and near-the-weld zone of medium-alloy steel welded joints. Avtomatich. Svarka, 4, 1–4.
24. Gorelik, S.S. (1978) Recrystallization of metals and alloys. Moscow: Metallurgiya.
25. Likhachyov, V.A., Myshlyaev, M.M., Senkov, O.N. (1987) On the role of structure transformations in superplasticity. Fizika Metallov i Metalloved., 63(6), 1045–1060.
26. Ustinovshchikov, Yu.N., Kovensky, I.M. (1976) Mechanism of formation of special carbides in steels alloyed by Cr, Mo, V. Ibid., 41(1), 99–111.
27. Prokhorov, N.N. (1976) Physical processes in metals during welding. Vol. 2: Internal stresses, strains and phase transformations. Moscow: Metallurgiya.
28. Petrov, G.L., Zemzin, V.N., Gonserovsky, F.G. (1963) Welding of heat-resistant stainless steels. Moscow: Mashgiz.
29. Gnirb, G. (2001) Welding and heat treatment of joints made of dissimilar materials. Welding in the World, 45, 23–40.
30. Bergquist, E.-L. (1999) Consumables and welding modified 9Cr-1Mo steel. Svetsaren, 54(1/2), 22–25.
31. Nishimura, N., Iwamoto, K., Yamauchi, M. et al. (1999) Creep life management of thick-wall high temperature component welds in fossil power boilers. IIW Doc. XI-70–99.
