Print

2012 №09 (04) 2012 №09 (06)


The Paton Welding Journal, 2012, #9, 30-36 pages  

TRANSISTOR POWER SOURCES FOR ELECTRIC ARC WELDING (Review)

A.V. Lebedev


E.O. Paton Electric Welding Institute, NASU, Kiev, Ukraine
 
 
Abstract
The paper describes the most widely accepted circuits of electric arc transistor power sources. Features of parallel operation of transistors, methods of overvoltage protection and switching path formation, modern drivers, design of high-frequency transformers, power correctors, systems of control of electrode metal melting and transfer are considered.
 
 
Keywords: electric arc welding, power source, transistor, transformer, control system, metal melting and transfer
 
 
Received:                24.04.12
Published:               28.09.12
 
 
References
 
1. Drabovich, Yu.I., Lebedev, A.V., Kravchenko, V.V. et al. (1987) Regulation of mechanized CO2 welding conditions at application of multioperator current sources. Avtomatich. Svarka, 10, 70-71.
2. Lebedev, A.V. (1991) Study of controlled metal transfer in CO2 welding. Ibid., 3, 33-38.
3. Lebedev, A.V., Gritsenko, N.P., Dovbishchenko, I.V. et al. (1994) Transistor power source for arc welding. Ibid., 9/10, 50-51.
4. Advanced circuitry of welding inverters. http://radiohobby.org/modules/news/article.php
5. Petrov, S. (2009) Advanced circuitry of welding inverters. Sovr. Elektronika, 1, 36-45.
6. Negulyaev, V.Yu. (2005) Welding inverter Е this is simple. Kiev.
7. Konev, Yu.I. (1957) Parallel connection of transistors: Semiconductors and their application, Issue 1, 41-52.
8. Abramov, A.S., Vigdorchik, V.G., Vedeneev, G.M. et al. (1969) Design of highly reliable power static converters. Devices of converter engineering, Issue3, 82-93.
9. Lebedev, A.V. (1976) Rectification of rectangular voltage. Problemy Tekhn. Elektrodinamiki, 57, 66-69.
10. Nazarov, V.I., Ryzhenko, V.I. (2008) Welding inverter. Rybinsk: Oniks.
11. Volodin, V.Ya. (2008) Self-made up-to-date welding systems. St.-Petersburg: Nauka i Tekhnika.
12. Borisov, D.A. Electric circuit of welding inverter. http://nanolife.info/svarochnoe-oborudovanie/
13. Petrov, S. (2007) Circuitry of industrial welding inverters. Sovr. Elektronika, 8, 42-47.
14. (2002) Parallel operation of dynex IGBT modules: Dynex Semiconductor AN5505-1.3. July.
15. Roccaro, A., Filippo, R., Salato, M. (2003) AC TIG welding: output inverter design basics: VIR AN-1045. Oct. 2.
16. Application characterization of IGBTs: IR AN-990.
17. Drabovich, Yu.I., Ponomarev, I.G. (1974) Study of processes in bridge circuit of inverter at transistor failures. Problemy Tekhn. Elektrodinamiki, 45, 56-62.
18. Kolpakov, A. (2005) Specifics of parallel connection of IGBT modules. Komponenty i Tekhnologii, 5, 31-37.
19. Kolpakov, A. (2008) Switching of signal circuits in power converter systems. Novosti Elektroniki, 15, 25-29.
20. Simkin, Ya., Kolpakov, A. (2002) Specifics of application of the Semikron IGBT power modules. Elektron. Komponenty, 6, 18-16.
21. Lebedev, A.V. (1998) Transistorized power sources for arc welding. Harwood Acad. Publ.
22. Meleshin, V.I. (2005) Transistorized converter devices. Moscow: Tekhnosfera.
23. Lebedev, A.V., Kravchenko, V.V. (1986) Lowering of switching overvoltages in pulse converters: VINITI Dep. 18734. Moskow.
24. Dudrik, J., Dzurko, P. (2006) Arc welder with series-parallel resonant DC-DC converter. Acta Technica CSAV, 51, 415-426.
25. Petrov, S. (2006) Prospects of application of resonance converters as the welding current sources. Sovr. Skhemotekhnika, 7, 16-23.
26. Feldsher, I.F. (2007) Computer-assisted modeling of quasi-resonant inverter power source for arc load. Matemat. Mashyny i Systemy, 1, 117-121.
27. Horvath, M., Borka, J. (2006) Up-to-date, integrated, multifunctional energy converters of welding technologies. In: Proc. of EPE-PEMC Conf. (Portoroz, Slovenia, 2006), Vol. 2-11, 70-75.
28. Kim, J.H., Kim, S.S., Won, C.Y. et al. (2001) Harmonic reduction of CO2 welding machine using single-switch, three-phase boost converter with six order harmonic injection PWM. In: IEEE ISIT Proc., 1526-1529.
29. Krapp, J. (2010) Safety functions of current IGBT drivers. Silovaya Elektronika, 5, 40-48.
30. Nikitin, A. (2006) Up-to-date high voltage drivers of MOSFET- and IGBT transistors. Novosti Elektroniki, 6, 23-31.
31. Hummer, R., Kwiz, P., Wend, M. (2010) IGBT-drivers with program-controlled characteristics. Silovaya Elektronika, 5, 38-39.
32. Getskin, O.B., Getskin, B.L., Poloskov, S.I. (2009) Development of multifunctional inverter source for welding with controlled electrode metal transfer. Tyazh. Mashinostroenie, 2, 16-20.
33. Paton, B.E, Lebedev, A.V. (1988) Control of melting and electrode metal transfer in CO2 welding. Avtomatich. Svarka, 11, 1-5.
34. Paton, B.E., Voropaj, N.M., Buchinsky, V.N. et al. (1977) Control of welding process by wire feed programming. Ibid., 1, 1-5.
35. (2009) More possibilities with CMT advanced. Weld+Vision, 23.
36. (2011) Quality principle: Industrial Program of Lorch Company.
37. Lebedev, A.V. (1978) Structural diagram of process of arc self-adjustment in short-circuiting metal transfer. Avtomatich. Svarka, 5, 7-12.
38. Lebedev, A.V. (1978) Effect of heat generation in electrode stick-out on arc self-adjustment process. Ibid., 7, 10-16.
39. Lebedev, A.V. (1986) Control of wire feed rate in mechanized welding of vertical welds. Ibid., 3, 34-39.
40. Lebedev, A.V., Suprun, S.A. (1978) Efficiency of welding current stabilization in semi-automatic welding. Ibid., 10, 37-42.