"Tekhnichna Diahnostyka ta Neruinivnyi Kontrol" (Technical Diagnostics and Non-Destructive Testing) #2, 2025, pp. 12-17
Research of the eddy-current resonance method for measuring the thickness of the carbon fiber reinforced plastic layer on metallic structures
V.N. Uchanin1, O.G. Aleschenko1, A. Savin2, V.Ja. Derecha3
1G.V. Karpenko Physico-Mechanical Institute of the NAS of Ukraine. 5 Naukova Str., 79060, Lviv, Ukraine.
E-mail: vuchanin@gmail.com
2Nondestructive Testing Department, National Institute of Research and Development for Technical Physics, Iasi, Romania.
E-mail: asavin@phys-iasi.ro
3SE «ANTONOV». 1 Mrija Str., 03062, Kyiv, Ukraine
The possibility of non-contact measurement of a carbon fiber reinforced plastic (CFRP) layer on structures made of non-magnetic
aluminum alloy and ferromagnetic steel by the eddy current method in resonance mode was investigated. The research was carried
out using flat specimens made of aluminum alloy D16T and ferromagnetic steel St20, on which a set of 1 mm thick flat plates made
of CFRP were tightly laid. Investigated parametric type eddy current probes (ECP) have windings with 300 and 600 turns installed
on an 8 mm diameter ferrite core (magnetic permeability – 600). The ECP output voltages were investigated in the resonant mode at
operating frequencies of 5, 8,5 and 20 kHz. The obtained dependences of the output voltage on the thickness of the CFRP layer became
the basis for development of a device for non-contact measurement of the CFRP layer thickness on products and structures made of
aluminum alloys in the range of thicknesses up to 12 mm and ferromagnetic steel in the range of thicknesses up to 15 mm. The ability
to measure the CFRP layer on metal structures is relevant not only for non-destructive inspection of their quality during production,
but also for monitoring the integrity of such layered structures during their operation. Operational monitoring envisages preliminary
determination of the thickness of CFRP layer in the reference points with the purpose of their further use as reference values. An
increase in the results of measuring the thickness of the CFRP layer in the reference points during monitoring relative to the reference
values will indicate the formation of delamination at the «metal– CFRP» boundary or between individual CFRP layers in operation.
Keywords: carbon fiber reinforced plastic, aluminum alloy, ferrous steel, eddy current probe, thickness measurement, resonant
mode, operating frequency
Received: 07.04.25
Received in revised form: 17.04.25
Accepted: 12.05.25
References
1. Pezzuti, E., Donnici, G. (2014) Structural composites for aircraft
design. ARPN J. of Engineering and Applied Sci., 9(10),
1889–1898.
2. Kondratiev, A.V., Kovalenko, V.A. (2011) Review and analysis
of world tendencies and problems of expansion of application
of polymer composite materials in the units of rocket-space
technology. In: Collect. of Design and Production of Flying Vehicle
Structures. Kharkiv, KhAI, 3(67), 7–18 [in Russian].
3. Kiva, D. (2014) Stages of formation and beginning of the deployed
application of polymer composite materials in passenger
and transport aircraft structures (1970–1995). Aviatsyonno-Kosmicheskaia
Tekhnika i Tekhnologyia, 6, 5–16 [in Russian].
4. Ozkan, D., Gok, M.S., Karaoglanli, A.C. (2020) Carbon fiber
reinforced polymer (CFRP) composite materials, their
characteristic properties, industrial application areas and
their machinability. Adv. Struct. Mater., 124, 235–253. DOI:
https://doi.org/10.1007/978-3-030-39062-4_20
5. Othman, R., Ismail, N.I., Pahmi, M.A.A.H. et al. (2018) Application
of carbon fiber reinforced plastics in automotive industry:
A review. J. Mech. Manuf., 1, 144–154.
6. Wisnom, M.R. (1992) On the high compressive strains
achieved in bending tests on unidirectional carbon-fibre/epoxy. Composites Sci. and Technol., 43(3), 229–235. DOI:
https://doi.org/10.1016/0266-3538(92)90093-I
7. (2011) Machining technology for composite materials: Principles
and practice. Ed. by H. Hocheng. Elsevier Science.
8. Pramanik, A., Basak, A., Dong, Y. et al. (2017) Joining of
carbon fibre reinforced polymer (CFRP) composites and aluminium
alloys – A review. Composites: Pt A: Applied Science
and Manufacturing, 101, 1–29. DOI: http://dx.doi.org/10.1016/j.compositesa.2017.06.007
9. Savin, A., Steigmann, R., Stanciu, M.D., Moraras, C.I., Dobrescu,
G. (2024) Evaluation of the mechanical characteristics
of CFRP composites and modeling of the delamination
phenomenon. The Paton Welding J., 12, 30–34. DOI: https://doi.org/10.37434/tpwj2024.12.05
10. Sharabura, O.M., Muravsky, L.I., O.G., Kuts, O.G. (2024)
Detection of circular subsurface defects in laminated composites
using optical-acoustic nondestructive testing system.
Tekh. Diahnost. ta Neruiniv. Kontrol, 4, 18–22 [in Ukrainian].
DOI: https://doi.org/10.37434/tdnk2024.04.03
11. Uchanin, V.M., Rybachuk, V.G. (2022) Possibility of eddy
current testing of low-conductive heterogeneous media. Vidbir
ta Obrobka Informatsii, 50(126), 5–12 [in Ukrainian].
DOI: https://doi.org/10.15407/vidbir2022.50.005
12. Rybachuk, V.H., Uchanin, V.М., Kulynych, Y.P. (2022) Specific
features of testing of anisotropic nonmagnetic materials by eddy-current probes with circular windings. Mater. Sci., 57, 452–458
[in Russian]. DOI: https://doi.org/10.1007/s11003-022-00565-2
13. Rybachuk, V.G., Uchanin, V.M. (2023) A recurrent formula
for determination of the effective coercive force in layered
ferromagnetic materials. Mater. Sci., 58, 533–539. DOI:
https://doi.org/10.1007/s11003-023-00695-1
14. Dorofeev, A.L., Nikitin, A.Y., Rubin, A.L. (1978) Induction
thickness measurement. Moscow, Energiya [in Russian].
15. (1986) Non-destructive testing of metals and products:
Handbook. Ed. by G.S. Samoilovich. Moscow, Mashinostroenie
[in Russian].
16. Polulyakh, K.S. (1980) Resonant measurement methods.
Moscow, Energiya [in Russian].
17. Arsh, E.I. (1979) Autogenerator methods and measuring instruments.
Moscow, Mashinostroenie [in Russian].
Advertising in this issue: