The Paton Welding Journal, 2005, #7, 38-42 pages
Technological capabilities of the processes of gas-shielded pulsed twin-arc welding (Review)
N.M. Voropaj, V.M. Ilyushenko, V.A. Mishenkov
E.O. Paton Electric Welding Institute of the NASU.
11 Kazymyr Malevych Str., 03150, Kyiv, Ukraine.
Abstract
Pulsed twin-arc welding features separate feed of current pulses to electrically insulated consumable electrodes, the arcs of which form a common weld pool. This results in a relatively high (up to 30 kg/h) coefficient of electrode wire melting, high (up to 120 m/h) welding speed, and favourable butt and fillet weld formation. Prospects for further development of the tandem-arc welding processes are outlined.
Keywords: twin-arc welding, current pulses, synergic control, shielding gases, power sources, welding modes, weld formation, welded joint properties
References
1. (1974) Technology of fusion electric welding of metals and alloys. Ed. by B.E. Paton. Moscow: Mashinostroenie.
2. Mandelberg, S.L. (1965) Higher speed multiarc welding with transverse oscillation of the electrode. Avtomatich. Svarka, 2, 8–13.
3. Mandelberg, S.L. (1966) Magnetic interaction of the arcs in twin-arc higher speed welding. Ibid., 4, 30–36.
4. Paton, B.E., Mandelberg, S.L., Sidorenko, B.G. (1971) Some peculiarities of weld formation in higher speed welding. Ibid., 8, 1–6.
5. Sidorenko, B.G., Mandelberg, S.L. (1988) Selection of optimum number of electrodes in multiarc higher speed welding. Ibid., 2, 53–55.
6. Mandelberg, S.L., Bogachek, Yu.L. (1968) Twin-arc CO2 welding. Ibid., 9, 72–73.
7. Fajnberg, L.I., Rybakov, A.A., Mandelberg, S.L. (1975) Twin-arc CO2 higher speed welding. Ibid., 2, 35–38.
8. Voropaj, N.M., Ilyushenko, V.M., Lankin, Yu.N. (1999) Specifics of pulse-arc welding with synergetic control of pa¬rameters (Review). Ibid., 6, 26–32.
9. (2003) TIME TWIN as an efficient welding method (2003) Ibid., 4, 39–42.
10. (1938) New technological process of «Fronius» Company. Ibid., 2, 69–70.
11. (1996) MIG-MAG – Hochleistungsschweissen mit Tandem Technik. Schweiss. und Pruftechnlk, 9, 130,
12. Hacki, H. (1997) TIME TWIN – Schneller MSG – Schweissen mit zwei Drahtelektroden. Ibid., 5, 71–73.
13. Ishchenko, A.Ya., Voropaj, N.M., Budnik, V.P. et al. (2000) Technological capabilities of the process of doublesided welding of aluminium alloys. The Paton Welding J., i, 42–44.
14. Killing, R. (1997) Das MAG – Mehrdrahtschweissen. Praktiker, 6, 243–245.
15. Andersson, 1., Tolf, I., Hedegard, I. (2004) Tandem MIG-MAG Vaxez sig starkare. Svetsen, 2, 7–11.
16. (1996) Soldadura MIG-'MAG con doble hilo. Met. у Elec., 60(6), 44–45.
17. (1996) KUKA two-wire MAG welding system doubles welding speeds. Ind. Robot, 23(6), 42.
18. (1997) Bessere Schweissqualitaet. Stahlmarkt, 47(7), 52.
19. Voropaj, N.M., Protsenko, P.P. (2000) Features of weld and HAZ formation in gas-shielded pulsed twin-arc welding in high-strength low-alloved steels. The Paton Welding J., 8, 40–46.
20. Ishchenko, .A.Ya., Mashin, V.S., Pashulya, M.P. (2005) Technological features of twin-arc consumable electrode pulsed welding of aluminium alloys. The Paton Welding 10–14.
21. (2005) Automated pipeline welding. Ibid., 1, 46–49.
22. Zhaing, M., liang, M., Lu, W. (2004) Double electrod improve GMAW heat, input control. Welding J., 11, 39–41.
23. Voropaj, N.M. (2004) Specifics of arc spot shieldcd-gas we ding processes (Review). The Paton Welding) J., 7, 28–33.
24. Voropaj, N.M., Ilyushenko, V.M., Mishenkov, V.A. (2004) Combined process of spot plasma-arc welding. Svarshchit i, 26, 27, 29.
25. (2003) Plasmapunktsehweissen mit dem Plasma Spo Welder. Schweissen und Schneiden, 5, 224–225.
26. (2004) Plasmapunktsehweissen im Scrieneinsatz. Ibid., 12 642–643.
27. Voropaj, N.M., Lesnykh, V.V., Mishenkov, V.A. (1996, Twin-arc surfacing of aluminium pistons by a combined non consumable and consumable electrode. Avtomatich. Svarka. 6, 21–25.
28. Voropaj, N.M., Lesnykh, V.V., Mishenkov, V.A. (1994) Combined process of twin-arc consumable- and nonconsuinable electrode welding and surfacing. Ibid., 4, 56–57.
29. Paton, B.E., Voropaj, N.M., Gvozdetsky, V.S. (2002) A system for mechanized microplasma welding of honeycomb aluminium metal structures. The Paton Welding J., 3, 32–36.
30. Ryabtsev, I.A. (2005) High-efficiency wide-layer surfacing using electrode wires and strips (Review). Ibid., 6, 31-35.
Suggested Citation
N.M. Voropaj,
V.M. Ilyushenko,
V.A. Mishenkov (2005) Technological capabilities of the processes of gas-shielded pulsed twin-arc welding (Review).
The Paton Welding J., 07, 38-42.