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 The Paton Welding Journal 2000 #11


Evgeny Paton Prize P. 2 2
SCIENTIFIC AND TECHNICAL
MIKHODUJ L.I., POZNYAKOV V.D. and YUSHCHENKO A.K.
RESISTANCE OF 12KhGN2MFDRA STEEL WELDED JOINTS TO A DELAYED FRACTURE
4
Mechanical properties and resistance of T-joints of 12KhGN2MFDRA steel (hot-rolled and heat-treated) to cold crack formation were investigated relative to manual electric arc and mechanized welding in shielding gases using solid wires which provide welds of a different type of alloying (bainitic-ferritic, ferritic-bainitic, austenitic).
TSYBULKIN G.A.
SITUATION ALGORITHMS OF AUTOMATIC CORRECTION OF THE ROBOT MOTION PATH IN ARC WELDING
11
Algorithms of a situational type with an adaptive variation of the correction step are suggested. The latter is varied on the basis of logical analysis of the formed situation characterizing current and previous positions of a tool relative to the welded joint under conditions of an incomplete information that comes from the sensing device. Results of computer modelling of the algorithms are given.
ISHCHENKO A.Ya., CHAPOR V.O. and YAVORSKAYA M.R.
EFFECT OF SCANDIUM ADDITIONS ON WELDABILITY OF ALLOY OF Al-Zn-Mg SYSTEM
15
Data are presented about the effect of scandium additions in parent metal and filler wires on mechanical properties of welded joints. The susceptibility of joints to hot crack formation in welding experimental aluminium alloy Al-6Zn-2Mg is evaluated. Results of investigations confirmed the high effectiveness of using scandium in the parent metal of alloys of Al-Zn-Mg system and in all filler wires of Al-Mg system which are used in welding alloys of this type.
TARANOVA T.G. and GRIGORENKO G.M.
PECULIARITIES OF DIFFUSION BONDING OF MAGNETIC SYSTEM PARTS
18
Diffusion bonding used for the manufacture of hyroscopic devices provides the guaranteed quality of the bonds in magnetically soft materials with high mechanical and magnetic properties, causing no changes in their initial electrophysical characteristics. Optimal parameters of the process, involving thermal cycling that allows structure and properties of the formed bonds to be controlled, are given.
SAVITSKY A.M., SAVITSKY M.M. and DUDKO D.A.
EFFECT OF WELDING PARAMETERS ON THE RATE OF HEATING OF THE WELD ZONE METAL
22
Peculiarities of implementation of high-rate heating in arc welding are considered. The use of the N.N. Rykalin's numerical methods made it possible to prove the possibility of achieving high heating rates (1000 oC/s and higher) in arc welding, and analyse peculiarities of the effect of welding parameters on the rate of heating of a welded joint. The heating rate was found to be in inverse relationship with the welding heat input.
KUZMIN S.V., LYSAK V.I., CHUGUNOV E.A. and PEEV A.P.
WELDED JOINT FORMATION IN EXPLOSION WELDING OF METALS
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Investigations into characteristic ranges of collision of metal plates in the kinematic coordinates resulted in proving of existence, phenomenological description and quantitative determination of boundaries of the ranges of explosion welding for a case of formation of the wave-free interface and development of abnormal waves in the weld zone. It is shown that a change in the mechanism of formation of a welded joint with variation of parameters of a high-velocity collision has a substantial effect on the character of distribution of maximum shears in the weld zone metal.
BORISOVA A.L., TUNIK A.Yu., GRIGORENKO G.M., KOSTIN V.A. and ASTAKHOV E.A.
HIGH-TEMPERATURE TRIBOLOGICAL PROPERTIES OF THERMAL SPRAY COATINGS CONTAINING SOLID LUBRICANTS
31
Results of investigations of tribological properties of thermal spray coatings containing solid lubricants under conditions of dry friction and increased temperatures are given. Addition of solid lubricants (FemOn or CaF2) to the cast iron based coatings allows a substantial improvement in their anti-friction properties at increased temperatures. Friction coefficient of detonation coatings with FemOn at 400 oC is decreased 1.5 times and that of plasma coatings with CaF2 is decreased 3 times, as compared with friction coefficient of cast iron. Wear resistance, respectively, is increased by 30 % on the average.
INDUSTRIAL
SNISAR V.V., DEMCHENKO E.L. and IVANCHENKO E.V.
CHALLENGING TECHNOLOGIES FOR HIGH-STRENGTH STEEL WELDING WITHOUT PREHEATING AND HEAT TREATMENT
37
Technologies and welding consumables for manual arc and mechanized welding of high-strength hardenable steels without preheating and postweld heat treatment (PWHT) to provide a welded joint equal in strength to the base metal are presented. Structure, physical-chemical properties, susceptibility to a delayed fracture and corrosion cracking of welded joints made from 15Kh2N4MDA (C - 0.15; Cr - 2.0; Ni - 4.0; Mo, Cu - 1.0 wt.%) high-strength steel are described. P. 37
PISMENNY A.S., PANTELEJMONOV E.A., PROKOFIEV A.S. and PULKA Ch.V.
DESIGN OF AN INDUCTOR WITH A MAGNETIC CORE FOR HEATING FLAT SURFACES
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A procedure of design of a system of circular inductor with the magnetic core, namely a flat part (electric load), is described, based on application of the equivalent circuits and the results of calculation of the circuit electrical parameters. Calculation results and experimental data are given which demonstrate that the procedure is well-grounded and is sufficiently accurate for practical calculations.
BAGROV V.A. and KALIANOV V.N.
EFFECT OF METHOD OF WEAR-RESISTANT SURFACING ON THE DISTRIBUTION OF A STRENGTHENING PHASE IN DEPOSITED METAL
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Peculiarities of effect of the method of surfacing on distribution of a strengthening phase in height of the deposited metal depending on endogeneous or exogeneous nature of its formation are considered. It was established experimentally that the application of surfacing with a dead filler "levels" the distribution of strengthening phases and stabilizes the characteristics of wear resistance and microhardness of the deposited metal.
PUSTOVOIT S.V.
UPDATING OF WELDING RECTIFIER VDU-504
50
The updated power source VDU-504 which can provide current pulses of 0.1-4.0 s duration periods is described. The schematic diagram of the source, calculation of its elements, table of conditions and an oscillogram of the output voltage are given.
BRIEF INFORMATION
AKOPYANTS K.S.
IN-CHAMBER LEAK DETECTION
53
The device described is intended for detection of leaks on the side of vacuum, i.e. from the inside of a work chamber. The device comprises a funnel with a pressure gauge tube installed at its neck. The funnel is moved over the surface being examined. The leak is detected by deterioration of vacuum in the funnel registered by a vacuum gauge.
MUZHICHENKO A.F.
COMPUTER ATLAS OF THE DIAGRAMS OF AUSTENITE DECOMPOSITION AND MECHANICAL PROPERTIES OF THE HAZ METAL OF WELDED JOINTS ON STRUCTURAL STEELS
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The paper describes a program package which includes spline-approximated plots of austenite decomposition diagrams for various steel grades. The bank provides information storage and updating. The computer atlas is stored in a form convenient for computerized forecasting of the HAZ metal mechanical properties.
KUZMENKO V.G.
ON THE FEATURES OF FLUX MELTING IN ELECTRIC ARC WELDING
57
Features of flux melting in the zone in front of the arc are discussed, in particular the probability of formation of a discontinuity of the slag skin in this section in SAW. It is shown that in the actual welding processes no slag film forms in front of the moving arc due to the high heat-insulating properties of the fluxes.
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