Print

2024 №08 (03) DOI of Article
10.37434/tpwj2024.08.04
2024 №08 (05)

The Paton Welding Journal 2024 #08
The Paton Welding Journal, 2024, #8, 26-35 pages

Composite (cored) graphitized electrodes for industrial DC and AC steel-melting furnaces

O.G. Bogachenko1, D.D. Mishchenko1, I.O. Goncharov1, I.O. Neilo1, M.M. Gasik2, S.G. Kiiko3, I.M. Logozinskyi3, K.M. Gorban3

1E.O. Paton Electric Welding Institute of the NASU. 11 Kazymyr Malevych Str., 03150, Kyiv, Ukraine. E-mail: stemet@ukr.net
2Aalto University, Espoo, Finland
3PJSC “Dniprospetsstal” 81 Pivdenne Highway, 69000, Zaporizhzhya, Ukraine

Abstract
The paper presents summary data based on the results of laboratory studies and comprehensive industrial trials of a fundamentally new type of product in electrometallurgy — cores of graphitized electrodes developed at PWI of the NAS of Ukraine for DC and AC arc steel-melting furnaces of up to 50 t capacity. It is shown that during the last decades, the world production of steel has increased continuously, getting very close to 2 bln t per year. Approximately 30 % of this volume is produced in arc furnaces, and by the end of this decade it will reach 40 %. It is shown that the cored electrode arc has much lower specific current and power values in all the sections (cathode, column, anode) than the monolithic electrode arc. It was found that voltage drop in the core cathode spot is 2.3‒3.3 times smaller than in the monolithic electrode. Cored electrodes improve all the technical-economic characteristics of operation of DC and AC steel-melting furnaces.
Keywords:arc furnaces, graphitized electrodes, geometrical and power parameters of the arc, electrode work function, specific power, specific electrical resistance

Received: 29.04.2024
Received in revised form: 07.06.2024
Accepted: 22.08.2024

References

1. Dyudkin, D.A., Kisilenko, V.V. (2008) Steel-making.Vol. 1. Moscow, Teplotekhnik [in Russian].
2. (2013) "Steeltime" - Information portal about ferrous and nonferrous metallurgy.
3. Belkovsky, A.G., Kats, Ya.L., Krisnyanskiy, M.V. (2012) State-of-the-art and trends of development of steel-making technology in arc steel-making furnaces and their design. Staleplavilnoe Proizvodstvo, 8, 15-18 [in Russian].
4. Grishchenko, S.G., Granovsky, V.K. (2015) Metallurgy of the world and Ukraine in 2015. Problems and prospects. In: Proc. of Int. Sci.-Tekh. Conf., National Metallurg. Academy of Ukraine, Dnepropetrovsk, Ukraine, 9-11 December, 2015, 23-26 [in Russian].
5. Analysis of market and market share of graphitized electrodes - Tendencies of growth and forecasting (2024-2029) "Mordor-Intelligence".
6. Panov, E.N., Pedchenko, A.Yu. (2014) Analysis of development of Kastner graphitization furnaces under the conditions of modern market demands. Tekhnologicheskii Audit i Reservy Proizvodstva, 4(1), 57-60 [in Russian]. https://doi.org/10.15587/2312-8372.2014.26434
7. Paton, B.E., Lakomsky, V.I., Galinich, V.I., Mishchenko D.D. (2011) Cored electrodes of electric arc furnaces. Chyornye Metally, 5, 13-15 [in Russian].
8. Bogachenko, A.G., Mishchenko, D.D., Braginets, V.I. et al. (2016) Cored graphitized electrodes. Electric arc furnaces of direct current (EAF DC). Saving of electric power. In: Proc. of Medovar Memorial Symp., 7-10 June, Kyiv, Ukraine, 2016, 185-193 [in Russian].
9. Bogachenko, O.G., Chernyakov, A.V., Goncharov, I.O. et al. (2024) Application of graphitized cored electrodes in 50- ton steel melting AC arc furnace of DSV-50 type. Suchasna Elektrometal., 1, 32-39 [in Ukrainian]. https://doi.org/10.37434/sem2024.01.04
10. Bogachenko, A.G., Mishchenko, D.D., Goncharov, I.O. (2023) Efficiency of using cored graphitized electrodes on electric arc furnaces of direct current. Advances in Materials Sci., Vol. 23(1)(75), March, 82-97. https://doi.org/10.2478/adms-2023-0006
11. Bogachenko, O.G., Mishchenko, D.D., Honcharov, I.O. et al. (2023) Application of graphitized wick electrodes in DC arc steel furnaces. Suchasna Elektrometal., 1, 53-61 [in Ukrainian]. https://doi.org/10.37434/tpwj2023.03.06
12. Paton, B.E., Bogachenko, O.G., Kyiko, S.G. et al. (2021) Experience of application of graphitized wick electrodes in industrial steel-making AC furnace. Suchasna Elektrometal., 1, 48-3 [in Ukrainian]. https://doi.org/10.37434/sem2021.01.06
13. Bogachenko, A.G., Sidorenko, L.A., Goncharov, I.O. et al. (2023) Technical-economic indices of operation of AC steel-making furnace with application of cored electrodes. The Paton Welding J., 4, 54-59. https://doi.org/10.37434/tpwj2023.04.07

Suggested Citation

O.G. Bogachenko, D.D. Mishchenko, I.O. Goncharov, I.O. Neilo, M.M. Gasik, S.G. Kiiko, I.M. Logozinskyi, K.M. Gorban (2024) Composite (cored) graphitized electrodes for industrial DC and AC steel-melting furnaces. The Paton Welding J., 08, 26-35.