The Paton Welding Journal, 2012, #10, 27-33 pages
MODERN METHODS OF WELDING ALUMINIUM ALLOYS TO STEELS (Review)
D.M. Kaleko
E.O. Paton Electric Welding Institute, NASU, Kiev, Ukraine
Abstract
Modern methods of welding aluminium alloys to steel were analyzed. Techniques of minimizing the thickness of intermetallic interlayer in the joints were noted, which include heating of the joint metal below the steel melting temperature, accelerated cooling of the joint, and application of damping coatings or inserts.
Keywords: welding processes, aluminium alloys and steels, welded joints, intermetallic interlayer, technological techniques, heat input, hybrid welding, electron beam welding
Received: 06.07.12
Published: 28.10.12
References
1. Reisgen, U., Stein, L., Steiners, M. et al. (2010) Schwingverhalten von mit modifiziertem MSG-Kurzlichtbogenprozess gefuegten Stahl-Aluminium-Mischverbindungen. Schweissen und Schneiden, 62(7/8), 396-399.
2. (2011) Realisierte Vision: Schweissen, was nicht zu Schweissen. Schweiss- und Prueftechnik, 11, 155.
3. Reisgen, U., Stein, L., Steiners, M. (2010) Stahl-Aluminium-Mischverbindungen: Schweissen oder Loeten? Die Kombination zweier etablierter Fuegetechnologien macht Unmoegliches moeglich. Schweissen und Schneiden, 62(5), 278-284.
4. Staubach, M., Juettner, S., Fuessel, U. et al. (2007) Fuegen von Stahl-Aluminium-Mischverbindungen MSG-Verfahren und Zusatzwerkstoffen auf Aluminium- und Zinkbasis. Ibid., 59(6), 302-313.
5. Oryshchenko, A.S., Osokin, E.P., Pavlova, V.I. et al. (2009) Bimetal steel-aluminium joints in shipbuilding hull structures. The Paton Welding J., 10, 35-38.
6. Fridlyander, I.N., Sister, V.G., Grushko, O.E. et al. (2002) Aluminium alloys Е promising material in automobile production. Metallovedenie i Termich. Obrab. Metallov, 9, 3-9.
7. Sasabe, S. (2004) Welding properties of aluminium alloys for automotive structures. Welding in the World, 48(Spec. Issue), 53-64.
8. Ryabov, V.R. (1983) Welding of aluminium and its alloys to other metals. Kiev: Naukova Dumka.
9. Brukner, J. (2005) Der Cold Metal Transfer (CMT)Е Prozess von Stahl-Alu Verbindungen und seine Moeglichkeiten. Schweiss- und Prueftechnik, 10, 147-149.
10. Guengoer, O., Gerritsen, C. (2008) Effect of filler wire composition and metallic coating on the joint performance of aluminium/steel braze welds. Welding and Cutting, 7(5), 303-312.
11. Dilthey, U., Brandenburg, A., Hoecker, F. (2006) Lichtbogenfuegen und Umformen von Verbindungen aus Stahl und Aluminium. Schweissen und Schneiden, 58(1), 23--28.
12. Ryabov, V.R. (1969) Fusion welding of aluminium to steel. Kiev: Naukova Dumka.
13. Fuessel, U., Zschetsche, J., Juettner, S. (2003) Warum nicht Aluminium mit Stahl durch Metall-Inertgasloeten verbinden? Praktiker, 4, 120-121.
14. Kiesche, M., Prietzel, H., Thomas, W. (1973) Verbindungsschweissen von Stahl mit Aluminium. ZIS-Mitteilungen, 5, 536-545.
15. Bruckner, J. (2005) Cold metal transfer has a future joining steel to aluminium. Welding J., 84(6), 38-40.
16. Trommer, G. (2012) Das Beste aus zwei Werkstoffen. Praktiker, 3, 58-61.
17. Esser-Ayertey, C. (2011) Hamburg ganz in Zeichen der Fuege-, Trenn- und Beschichtungstechnik. Schweissen und Schneiden, 63(12), 728-737.
18. Heinz, E. (2009) Zwei Konkurrenten verbinden sich. Ibid., 4, 214-215.
19. Sidyakin, V.A., Arbuzov, V.M., Khorstov, V.S. (2009) Butt welding of dissimilar metals in low pressure inert medium. Mir Tekhniki i Tekhnol., 10, 40-45.
20. Muravejnik, A.N., Dzykovich, I.Ya., Veselov, V.A. et al. (1990) Structure of transition zone of joints of 12Kh18N10T steel to AD1 aluminium alloy in low pressure arc welding. In: Welding of dissimilar, composite and multilayer materials: Transact. Kiev: PWI.
21. (2005) Schweisstechnische Einflussfaktoren bei Festigkeitsnachweisen von Druckbechaltung. Schweissen und Schneiden, 57(3), 71-94.
22. Heinz, E. (2010) Laserstrahlschweiss-Loeten von Stahl-Aluminium-Mischverbindungen: mechanisch-technologisches Eigenschaftsprofil und mikrostrukturelle Charakterisierung. Ibid., 62(11), 649-650.
23. (2007) Corus develops new steel-to-aluminium welding technique. Welding and Cutting, 6(2), 64.
24. Kubanek, M., Janssen, A. (2008) Die Verbindungs-Spezialisten 2007 Е Bericht ueber die Vortraege der Grossen Schweisstechnischen Tagung des DVS im September 2007 in Basel. Teil 2. Praktiker, 1, 32-44.
25. Vollersten, F., Thomy, C. (2009) Laser-MIG hybrid welding of aluminium to steel. A straight-forward analytical model for wetting length. IIW Doc. 2041-09.
26. Nishimoto, K., Fujii, H., Katoyama, S. (2004) Laser pressure welding of aluminium alloy and low carbon steel. Quart. J. JWS, 22(4), 572-579.
27. Kutsuma, M., Rathod, M., Ammar, A. (2002) A laser roll bonding of mild steel to aluminium and control of intermetallic compound layer. In: Proc. of ICALEO.
28. Rathod, M., Kutsuma, M. (2003) Laser roll bonding of A5052 aluminium alloy and SPCC steel. Quart. J. JWS, 2, 282-294.
29. Kutsuma, M., Yamagami, N., Rathod, M. et al. (2006) A laser roll welding for joining of low-carbon steels to aluminium alloys. Welding Int., 20(6), 446-450.
30. Nishimoto, K., Harano, T., Okumoto, Y. et al. (2009) Mechanical properties of laser-pressure-welded joint between dissimilar galvannealed steel and pure aluminium. Ibid., 23(11), 817-823.
31. Nishimoto, K., Okumoto, Y., Harano, T. et al. (2008) HR-TEM observation of laser pressure weld of galvannealed steel and pure aluminium. Ibid., 23(11), 824-829.
32. Bondarev, A.A., Ishchenko, A.Ya. (2006) Technology of EBW of the stainless steel-aluminium alloy welded joints. The Paton Welding J., 12, 27-30.
33. Moravsky, V.E., Vorona, D.S. (1985) Technology and equipment for spot and capacitor-discharge projection welding. Kiev: Naukova Dumka.
34. Sun, X., Stephens, E.V., Khaleel, M.A. et al. (2004) Resistance spot welding of aluminium alloy to steel with transition material Е from process to performance. Pt 1: Experimental study. Welding J., 6, 188-195.
35. Korinets, I.P., Sakhatsky, V.A., Nakonechny, A.A. (2011) Resistance welding of aluminium to steel using composite interlayer. In: Proc. of Conf. on Welding and Related Processes and Technologies (Kiev).. Kiev: NTTU KPI. 2011.
36. Rathod, M.J., Kutsuma, M. (2004) Joining of aluminium alloy 5052 and low-carbon steel by laser roll welding. Welding J., 1, 16-26.
37. Mangur, S.I., Shapovalova, O.M., Dzhur, E.A. (2003) Interaction of stainless steel and aluminium alloys in explosion welding. Kosmichna Nauka i Tekhnologiya, 9(1), 48-49.
38. Gulbin, V.N., Nikolaev, V.B. (1990) Study of structure and properties of explosion welded bimetallic joints. In: Welding of dissimilar, composite and multilayer materials: Transact. Kiev: PWI.
39. Ginzburg, S.K., Prokofiev, S.N., Shternin, L.A. (1962) Conditions of formation of strong joint in friction welding of aluminium with steel. Svarochn. Proizvodstvo, 12, 12-14.
40. Scott, M.H., Squires, I.F., Met, B. (1966) Metallurgical examination of aluminium-stainless steel friction welds. British Welding J., 13(3), 151-164.
41. Vill, V.I. (1970) Friction welding of metals. Moscow: Mashinostroenie.
42. Tretyak, N.G. (2002) Friction stir welding of aluminium alloys (Review). The Paton Welding J., 7, 10-18.
43. Miyagawa, K., Tsubaki, M., Yasui, T. et al. (2009) Spot welding between aluminium alloy and low-carbon steel by friction stirring. Welding Int., 23(8), 559-564.
44. Miyagawa, K., Tsubaki, T., Yasui, T. et al. (2009) Spot welding between aluminium alloy and Zn-coated steel by friction welding. Ibid., 23(9), 648-653.
45. Anders, J. (2010) Verbindungen Al-Al, Al-Ti und Al-Stahl mittels Ruehrreibschweissen. Schweissen und Schneiden, 62(7/8), 440-441.
46. (2009) Schweiss- und Prueftechnik. JOIN Sonderband, 25-29.
47. Thomas, W.M., Staines, D.J., Norris, I.M. et al. (2006) Transition joints between dissimilar materials. Sudura, 16(4), 17-21.
48. Kaleko, D.M., Moravsky, V.E., Chvertko, N.A. (1984) Capacitor-discharge percussion welding. Kiev: Naukova Dumka.
Suggested Citation
D.M. Kaleko (2012) MODERN METHODS OF WELDING ALUMINIUM ALLOYS TO STEELS (Review).
The Paton Welding J., 10, 27-33.