The Paton Welding Journal, 2025, #7, 11-17 pages
High temperature titanium alloy TIG welding using activating fluxes
S.V. Akhonin, V.Yu. Bilous, R.V. Selin, S.L. Schwab, I.K. Petrychenko, L.M. Radchenko
E.O. Paton Electric Welding Institute of the NASU.
11 Kazymyr Malevych Str., 03150, Kyiv, Ukraine. E-mail: selinrv@gmail.com
Abstract
High temperature titanium alloys are materials that can withstand high temperatures and maintain their mechanical properties
under extreme heat load. The use of high temperature titanium alloys helps to increase the efficiency of engines and reduce the
weight of structures, which in turn leads to reduced fuel consumption and increased overall equipment productivity. Welding
of high temperature titanium alloys is complicated due to the presence of such impurities as aluminum, vanadium, molybdenum
and other elements in their composition that increase their high temperature properties. Silicon is one of the elements that
effectively increase the high temperature properties of titanium alloys. However, a significant defect of alloys with silicon is
cold cracks in the welds, which occur at temperatures below 700 °C, when the material passes from a ductile to a brittle state.
The brittleness of the weld in as-welded state, in turn, is determined by its structure and, with an increase in welding stresses
during the cooling, it leads to the appearance of defects such as cold cracks, the source of which are microcracks, dislocations,
etc. In this work, a study was conducted of the influence of the additional technological operations, such as flux welding and
preheating before welding, on the structure and mechanical properties of welded joints of a high temperature titanium alloy of
the Ti‒6.5Al‒5.3Zr‒2.2Sn‒0.6Mo‒0.5Nb‒0.75Si system.
Keywords: high temperature titanium alloy, TIG welding, preheating, welding with fluxes
Received: 19.12.2024
Received in revised form: 04.03.2025
Accepted: 04.07.2025
References
1. Gogia, A.K. (2005) High temperature titanium alloys. Defence Science J., 55(2), 149-173.
https://doi.org/10.14429/dsj.55.19792. Eylon, D.S.P.J., Fujishiro, S., Postans, P.J., Froes, F.H. (1984) High temperature titanium alloys - A review. JOM, 36(11), 55-62.
https://doi.org/10.1007/BF033386173. Tabie, V.M., Li, C., Saifu, W., Li, J., Xu, X. (2020) Mechanical properties of near alpha titanium alloys for high temperature applications - A review. Aircraft Engineering and Aerospace Technology, 92(4), 521-540.
https://doi.org/10.1108/AEAT-04-2019-00864. Akhonin., S.V., Bilous, V.Yu., Selin, R.V. et al. (2022) Argon-arc welding of heat-resistant titanium alloy doped with silicon. Avtomatychne Zvaryuvannya, 5, 33-39.
https://doi.org/10.37434/as2022.05.055. Zhao, E., Sun, S., Zhang, Y. (2021) Recent advances in silicon containing high temperature titanium alloys. J. of Materials Research and Technology, 14, 3029-3042.
https://doi.org/10.1016/j.jmrt.2021.08.1176. Selin, R.V., Bilous, V.Yu., Rukhanskyi, S.B. et al. (2023) Influence of preheating on thermal cycle of argon-arc welding of heat-resistant titanium alloy of Ti-Al-Zr-Sn-Mo-Nb-Si system. Avtomatychne Zvaryuvannya, 12, 18-23.
https://doi.org/10.37434/as2023.12.037. Akhonin, S.V., Belous, V.Y., Selin, R.V., Schwab, S.L. (2023) Effect of TIG-welding on the structure and mechanical properties of low-cost titanium alloy Ti-2.8 Al-5.1 Mo-4.9 Fe welded joints. Mat. Sci. Forum, 1095, 105-110.
https://doi.org/10.4028/p-2njAz38. Akhonin, S.V., Belous, V.Y., Selin, R.V. (2022) Effect of preheating and post-weld local heat treatment on the microstructure and mechanical properties of low-cost β-titanium alloy welding joints, obtained by EBW. Defect and Diffusion Forum, 416, 87-92.
https://doi.org/10.4028/p-o8uehr9. Prilutsky, V.P., Akhonin, S.V. (2014) TIG welding of titanium alloys using fluxes. Welding in the World, 58, 245-251.
https://doi.org/10.1007/s40194-013-0096-510. Sun, Z., Pan, D. (2004) Welding of titanium alloys with activating flux. Sci. and Technol. of Welding and Joining, 9(4), 337-344.
https://doi.org/10.1179/13621710422502157111. Zamkov, V.N., Prilutsky, V.P., Gurevich, S.M. (1977) Influence of flux composition on the non-consumable electrode welding of titanium. Avtomatich. Svarka, 4, 22-26.
12. Gurevich, S.M., Zamkov, V.N., Blashchuk, V.E. et al. (1986) Metallurgy and technology of welding of titanium and its alloys: Monograph. Kyiv, Naukova Dumka.
13. Gurevich, S.M. (1961) Fluxes for automatic welding of titanium alloys. Aviats. Promyshlennost, 5, 55-59.
Suggested Citation
S.V. Akhonin, V.Yu. Bilous, R.V. Selin, S.L. Schwab, I.K. Petrychenko, L.M. Radchenko (2025) High temperature titanium alloy TIG welding using activating fluxes.
The Paton Welding J., 07, 11-17.