The Paton Welding Journal, 2024, #11, 20-29 pages
Corrosion-mechanical state of the heat pipeline after long-term operation
P. Yukhymets1, L. Nyrkova1, R. Dmytriienko1, H. Kaminski2, C. Zaruba2, P. Linhardt2, G. Ball2, V. Yehorenko3
1E.O. Paton Electric Welding Institute of the NASU.
11 Kazymyr Malevych Str., 03150, Kyiv, Ukraine. Е-mail: yupeter@ukr.net
2Technical University of Vienna. Karlsplatz 13, 1040 Vienna, Austria
3CE “Kyivteploenergo”. 5 Ivan Franko Sq., 01001, Kyiv, Ukraine
Abstract
Metal properties of heat pipeline areas thinned under operating conditions is necessary component for determining its real state,
and therefore their research is an actual task. The work investigates the corrosion-mechanical state of a heating pipeline made
of BSt3sp steel after more than 40 years of operation. Based on the conducted research, it was established that corrosion of the
feeding pipeline is more severe than that of the return pipeline, while the external corrosion of the pipelines is more intense
than the internal one. The cracking of the oxide layer accelerates with increasing stresses in the range of the design pressure
and leads to the activation of corrosion processes and formation of through defects that prevents destruction by the mechanism
of low-cycle fatigue. It is shown that tensile and yield strength of steel correspond to the minimum normalized values. The
reduction in plasticity of the feeding pipeline metal does not exceed 10 %, while that for return pipeline is below the minimum
normalized value which is probably due to strain aging. The least damaged layer adjacent to the inner surface of pipes has
increased strength and plasticity characteristics due to the pipe manufacturing technology. While hydraulic test may not lead to
the expected destruction at the location of through defects, its probability raises with increase of the test pressure.
Keywords: heat pipelines, corrosion, mechanical properties, hardness, through defects
Received: 12.09.2024
Received in revised form: 14.10.2024
Accepted: 02.12.2024
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Suggested Citation
P. Yukhymets, L. Nyrkova, R. Dmytriienko, H. Kaminski, C. Zaruba, P. Linhardt, G. Ball, V. Yehorenko (2024) Corrosion-mechanical state of the heat pipeline after long-term operation.
The Paton Welding J., 11, 20-29.