The Paton Welding Journal, 2022, #3, 54-64 pages
Optimization of the design of eddy current probe of parametric type to detect surface cracks
V.M. Uchanin
G.V. Karpenko physico-Mechanical institute of the NASU
5 naukova Str., 79060, lviv, Ukraine. E-mail: vuchanin@gmail.com
Abstract
The paper summarizes the results of research concerned with optimization of the eddy current probe of the parametric type used
for surface defects detection. It is shown that the choice of eddy current probe diameter significantly depends on the smallest
length of cracks needed to be detected. in particular, it was determined that to detect a crack longer than 2 mm, it is optimal to
use an eddy current probe with windings mounted on the 1.2 mm diameter ferrite core. to detect shorter cracks longer than 1
mm, it is necessary to use an eddy current probe with windings on the 0.75 mm diameter ferrite core. The influence of ferrite
core parameters (length, magnetic permeability, and offset of winding from the ferrite core end) on the efficiency of parametric
type eddy current probes is analyzed. The results obtained should be used for eddy current probe optimization. The conditions
of separation of defect and lift-off influence are analyzed by interpretation of signals in the complex plane, and the possibility
of their separation for the developed eddy current probes for all nonmagnetic structural alloys is shown. the design of a parametric
type eddy current probe makes it possible to increase their quality factor more than twice. the optimal choice of the
cable for connection of an eddy current probe and flaw detector is considered. The optimized parametric eddy current probes
were tested. the high sensitivity of the developed probe to short cracks longer than 2 mm with reliable separation of the defect
and lift-off influence was shown.
Keywords: eddy current non-destructive testing, surface crack, eddy current probe, ferrite core
Received: 18.03.2022
Accepted: 16.05.2022
References
1. Dorofeev, A.L., Kazamanov, Yu.G. (1980) Electromagnetic flaw detection. Moscow, Mashinostroenie [in Russian].
2. Gerasimov, V.G., Pokrovsky, A.D., Sukhorukov, V.V. (1992) Non-destructive testing. In: 5 books. Book 3: Electromagnetic testing. Moscow, Vysshaya Shkola [in Russian].
3. Libby, H.L. (1971) Introduction to Electromagnetic Non-destructive Test Methods. New-York, etc: Wiley-Interscience.
4. García-Martín, J., Gómez-Gil, J., Vázquez-Sánchez, E. (2011) Non-destructive techniques based on eddy current testing. Sensors, 11, 2525-2565.
https://doi.org/10.3390/s1103025255. AbdAlla, A.N., Faraj, M.A., Samsuri, F. et al. (2019) Challenges in improving the performance of eddy current testing: Review. Meas. Control, 52, 46-64.
https://doi.org/10.1177/00202940188013826. Rao, B.P.C. (2011) Eddy Current Testing: Basics. J. of Non-Destructive Testing & Evaluation, 10(3), 7-16.
7. Hagemaier, D.J. (1991) Application of crack detection to aircraft structures. In «Fatigue crack measurement: techniques and applications» (Eds K.J. Marsh, R.A. Smith and R.O. Ritchie). Warley (UK): EMAS, 419-455.
8. Uchanin, V. (2021) Enhanced eddy current techniques for detection of surface-breaking cracks in aircraft structures. Transactions on Aerospace recearch, 1(262), 1-14.
https://doi.org/10.2478/tar-2021-00019. Uchanin, V. (2007) Specific features of the space distribution of the signal of an eddy-current converter caused by cracks of different lengths. Materials Science, 43(4), 591-595.
https://doi.org/10.1007/s11003-007-0068-210. Sobolev, V.S. Shkarlet, Yu.M. (1967) Put-on and screen sensors. Novosibirsk, Nauka [in Russian].
11. Dyakin, V.V., Sandovsky, V.A. (1981) Theory and calculation of overhead eddy current converters. Moscow, Nauka [in Russian].
12. Sabbagh, H.A., Sabbagh, L.D., Bowler, J.R. (1988) A Model of Ferrite-core Probes over Composite Workpieces, Review of Progress in Quantitative Nondestructive Evaluation, 7A. New York, Plenum Press, 479-486.
13. Sabbagh, L.D., Hedengren, K.H., Hurley, D.C. (1991) Interaction of Flaw with a Ferrite-core Eddy Current Probe: Comparison Between Model and Experiment, Review of Progress in Quantitative Nondestructive Evaluation, Vol. 10A. New York, Plenum Press, 883-888.
14. Beda, P.I. (1970) Examination of signal of overhead sensor depending on change of sizes and location of crack type defects. Defektoskopiya, 1, 62-68 [in Russian].
15. (2000) EN 13860-2 Non-destructive testing - Eddy current examination - Equipment characteristics and verifi cation - Part 2: Probe characteristics and verifi cation, European Committee for standardization.
16. Capobianco, T.E., Splett, J.D., Iyer, H.K. (1990) Eddy Current Probe Sensitivity as a Function of Coil Construction Parameters. Research in Nondestructive Evaluation, 2, 169-186.
https://doi.org/10.1080/0934984900940949617. Capobianco, Т.Е. (1987) Field mapping and performance characterization of commercial eddy current probes. Review of Progress in Quantitative Nondestructive Evaluation, Vol. 6 A, New York, Plenum Press, 687-694.
https://doi.org/10.1007/978-1-4613-1893-4_7718. Uchanin, V. (2012) Invariant effi ciency parameter of eddy-current probes for nondestructive testing. Materials Science, 48(3), 408-413.
https://doi.org/10.1007/s11003-012-9520-z19. Dunbar, W.S. (1985) The volume integral method of eddy current modeling, J. Nondestruct. Eval., 5(1), 9-14.
https://doi.org/10.1007/BF0056875820. (1996) User`s Guide for VIC-3D: An Eddy current NDE Code. Version 2.4. USA, Bloomington, Sabbagh Associates, Inc.
21. Uchanin, V., Nardoni, G. (2020) Eddy Current Detection of Cracks in Ferromagnetic Steel Structures, in «The Fundamentals of Structural Integrity and Failure». Ed. Richard M. Wilcox, Nova Science Publishers, NY, USA, 193-221.
Suggested Citation
V.M. Uchanin (2022) Optimization of the design of eddy current probe of parametric type to detect surface cracks.
The Paton Welding J., 03, 54-64.