Print

2022 №06 (05) DOI of Article
10.37434/tpwj2022.06.06
2022 №06 (07)

The Paton Welding Journal 2022 #06
The Paton Welding Journal, 2022, #6, 41-48 pages

Effect of deformation of molten metal droplets on their motion and heating in liquid slag

I. Krivtsun1, V. Sydorets1, G. Stovpchenko1, G. Polishko1, A. Sybir2, L. Medovar1


1E.O. Paton Electric Welding Institute of the NAS of Ukraine 11 Kazymyr Malevych Str., 03150, Kyiv, Ukraine. E-mail: office@paton.kiev.ua
2National Metallurgical Academy of Ukraine 4 Gagarin Prosp., 49600, Dnipro, Ukraine

Abstract
The mathematical models describing motion and heating of molten metal droplets in a liquid slag layer at the process of traditional electroslag remelting have been developed, assuming that the droplets have a spherical shape or deform to a spheroids flattened in their movement direction. The deformation of metal droplets impacts the velocity of their motion, making more efficient their heating while falling through the molten slag layer because of the bigger midsection and surfase areas of the deformed droplets at the same volume and mass. The differences between the predicted characteristics of motion and heat up of spherical and deforming droplets in the slag layer are more significant for the droplets of large size.
Keywords: electroslag remelting; mathematical modeling; consumable electrode; droplets; motion; deformation; heating

Received: 07.07.2022
Accepted: 15.08.2022

References

1. Medovar, B.I., Tsykulenko, A.K., Shevtsov, V.L. (1986) Metallurgy of electroslag process. Kyiv, Naukova Dumka [in Russian].
2. Gulyaev, I.P., Dolmatov, A.V., Kharlamov, M.Yu. et al. (2015) Arc-plasma wire spraying: An optical study of process phenomenology. J. of Thermal Spray Technology, 24(4), 659-670. https://doi.org/10.1007/s11666-015-0356-6
3. Chaulet, J., Kharicha, A., Charmond, S. et al. (2020) A 2D multiphase model of drop behavior during electroslag remelting. Metals, 10, 490. https://doi.org/10.3390/met10040490
4. Clift, R., Grace, J.R., Weber, M.E. (1978) Bubbles, drops and particles. New-York, London, Academic Press.
5. Michaelides, E.E. (2006) Particles, bubbles & drops: Their motion, heat and mass transfer. World Scientific Publ. https://doi.org/10.1142/6018
6. Medovar, L.B., Stovpchenko, G.P., Sybir, A.V. (2020) Comparison of conditions of mass exchange in electroslag processes with consumable electrode and liquid metal. Uspekhi Fiziki Metallov, 4, 481-500 [in Russian]. https://doi.org/10.15407/ufm.21.04.481
7. Happel, J., Brenner G., (1976) Hydrodynamics under small Reynolds numbers. Moscow, Mir [in Russian].
8. Brooks, G., Subagyo, Y. Pan (2005) Modeling of trajectory and residence time of metal droplets in slag-metal-gas emulsions in oxygen steel making. Metall. and Material Transact. B, 36, 525-535. https://doi.org/10.1007/s11663-005-0044-x
9. Nanda Kishore, Sai Gu (2011) Momentum and heat transfer phenomena of spheroid particles at moderate Reynolds and Prandtl numbers. Heat Mass Transfer, 54(11-12), 2595-2601. https://doi.org/10.1016/j.ijheatmasstransfer.2011.02.001
10. Yang, C., Mao, Z. (2014) Numerical simulation of multiphase reactors with continuous liquid phase. Academic Press.
11. Kharicha, A., Karimi-Sibaki, E., Wu, M. et al. (2018) Review on modeling and simulation of electroslag remelting. Steel Research Int., 89(1). https://doi.org/10.1002/srin.201700100
12. Dudko, D.A., Rublevsky, I.N. (1961) About drop transfer of electrode metal in electroslag welding. Avtomatich. Svarka, 4, 24-31 [in Russian].
13. Polishko, G., Stovpchenko, G., Medovar, L., Kamkina, L. (2019) Physicochemical comparison of electroslag remelting with consumable electrode and electroslag refining with liquid metal. Iron Making & Steel Making, 46(8), 789-793. https://doi.org/10.1080/03019233.2018.1428419
14. Klyuev, M.M., Volkov, S.V. (1984) Electroslag remelting. Moscow, Metallurgiya [in Russian].
15. Klyuev, M.M., Nikulin, A.A. (1970) Speed of movement and degree of heating of the metal drop in slag during electroslag remelting. Bulleten TsNIICherMet., 4, 32-34 [in Russian].
16. Schmehl, R. (2002) Advanced modeling of droplet deformation and breakup for CFD analysis of mixture preparation. In: Proc. of ILASS-Europe 2002 (Zaragoza, 9-11 September, 2002).