Avtomaticheskaya Svarka (Automatic Welding), #2, 2022, pp. 45-51
Design features of mobile railway welding machines for flash butt welding
D.I. Malysheva, N.A. Vіnogradov, V.Y. Sysoev
E.O. Paton Electric Welding Institute of the NAS of Ukraine.
11 Kazymyr Malevych Str., 03150, Kyiv, Ukraine. E-mail: office@paton.kiev.ua
The design features of mobile rail welding machines for flash butt welding produced by companies, operating in the modern
world market were studied. The studies provide an opportunity to highlight the trends of further improvement of equipment
with the growth of technological innovations. 18 Ref., 13 Fig.
Keywords: seamless track, flash butt welding of rails, rail welding machine, upsetting, upsetting force, clamping, clamping
force, continuous melting, pulsating flashing, device for burr removal, current supply
Received: 24.12.2021
References
1. Kuchuk-Yatsenko, S.I., Didkovsky, A.V., Shvets, V.I. et al. (2016) Flash-butt welding of high-strength rails of nowadays production. The Paton Welding J., 5-6, 4-12.
https://doi.org/10.15407/tpwj2016.06.012. https://www.qyresearch.com/index/detail/2731611/global- rail-welding-machines-market/toc
3. EN 14587-2:2009. Railway applications - Track - Flash butt welding of rails. Pt 2: New R220, R260, R260Mn and R350HT grade rails by mobile welding machines at sites other than a fixed plant. European Committee for standardization.
4. Kakhovsky Plant of Electric Welding Equipment. Catalog of products. https://kzeso.com
5. TsP-0266: Technical instructions for the arrangement, repair and maintenance of seamless track on the railways of Ukraine [in Ukrainian].
6. Kuchuk-Yatsenko, S.I., Sakharnov, V.O., Kryvenko, V.G., Porkhun, F.K., Bogorskyi, M.V. Machine for flash-butt welding of rails. Pat. Ukraine UA56986С2 [in Ukrainian].
7. Kuchuk-Yatsenko, S.I. (2018) Technologies and equipment for flash-butt welding of rails: 60 years of continuous innovations. The Paton Welding J., 11-12, 25-40.
https://doi.org/10.15407/tpwj2018.12.038. https://www.schlattergroup.com/en/welding-machines/flashbutt-welding-machines-for-rails
9. Flash butt welding facility. Hansrudof Zollinger, Geroldswil, Switzerland, assignor to H. A. Schlatter AG, Schlieren, Switzerland. USA Pat. US5,389,760.
10. https://www.plassertheurer.com/en/machines-systems/infrastructure/industrial-railways/infrastructure/save
11. Fheurer, J., Zichtberger, B., Mühlleither, H. Welding rails of a track. USA Pat. US8735761B2.
12. https://baidin-gmbh.com/
13. https://www.mirageservices.co.uk/
14. Birks, Kevin Finnemore, Mark Ross Mountford, Nicholas John. Railway rail induction-welding device. USA Pat. US2019330805A1.
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16. Krizsky, V.M., Zhuravlev, S.I., Sudarkin, F.Ya. Suspended flash-butt rail welding machine. Russia Pat. RU2748185C1
17. Krizsky, V.M., Zhukov, S.A., Zimin, I.N., Bulochnikov, R.A., Valkov, V.V., Kozhevnikov, E.V. Russia Pat. RU2321478С2 [in Russian].
18. Kuchuk-Yatsenko, S.I., Krivenko, V.G., Didkovskiy, A.V., Koval, M.Y., Levchuk, A.N. Machine for flash-butt welding of rails. USA Pat. US 10,131,014 B2.
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