Eng
Ukr
Rus
Print

2024 №03 (04) DOI of Article
10.37434/as2024.03.05
2024 №03 (06)

Automatic Welding 2024 #03
Avtomaticheskaya Svarka (Automatic Welding), #4, 2024, pp. 34-40

Structural-phase characteristics of damage to welded joints of TPP steam pipelines from heat-resistant steels

Leszek Chałko

Casimir Pulaski Radom University. ul. Malczewskiego 29, room 124, 26-600, Radom, Poland. E-mail: Leszek.chalko@uthrad.pl

than 280 thousand hours) under creep and fatigue conditions. It is established that the damage caused by creep and fatigue depends to a large extent on the structural and phase state of the metal of welded joints, which changes considerably during their long-term operation. With longer service life of welded joints, a ferrite-carbide mixture forms in their structure as one of the components. The presence of such a mixture contributes to acceleration of damage of welded joints. The dependence of formation of the ferritecarbide mixture on the initial structure of welded joints was established, and recommendations were given for producing an initial structure with improved quality characteristics, which is advisable for increasing their reliability and service life.
Keywords: steam pipelines, welded joints, heat-resistant steels, structure, damage, reliability, service life, creep pores, fatigue cracks

Received: 01.03.2024
Received in revised form: 08.04.2024
Accepted: 27.05.2024

References

1. SOU-N MPE 40.1.17.401 (2004) Metal control and extension of the service life of the main elements of boilers, turbines and pipelines of thermal power plants. Standard instruction. DonORGRES. Kyiv, OEP GRIFRE [in Ukrainian].
2. SOU-N ЕЕ 39.502 (2008) Operation of pipelines of thermal power plants. Standard instruction. DonORGRES [in Ukrainian].
3. Dmytryk, V.V., Kasyanenko, I.V., Krakhmalyov, O.V. (2021) Structural-phase state and damage of welded joints of steam pipelines of thermal power plants. Visnyk NTU KhPI. Series: Power and thermotechnical processes and equipment, 4 (8), 56-63 [in Ukrainian]. https://doi.org/10.20998/2078-774X.2021.04.09
4. Banis, A., Duran, E.H., Bliznuk, V. et al. (2019) The effect of ultra-fast heating on the microstructure, grain size and texture evolution of a commercial low-C, medium-Mn DP steel. Metals, 9(8), 877. https://doi.org/10.3390/met9080877
5. Student, O., Krechkovska, G., Babii, L. (2013) Influence of heat changes during operation of steam pipelines of thermal power plants on static crack resistance of 15Kh1M1F steel. Visnyk Ternopil. NTU, 72(4), 199-206 [in Ukrainian].
6. Dmytryk, V.V., Garashchenko, O.S., Berdnikova, O.M. (2022) Determination of structural-phase state of welded joints from pearlitic heat-resistant steels using the improved analysis method. Avtomatych. Zvar., 6, 11-16. https://doi.org/10.37434/as2022.06.02
7. Novotny, J., Honzikova, J., Pilous, V. et al. (2015) Properties of welded joints in power plant. Manufacturing Technology, 15(6), 1028-1032. https://doi.org/10.21062/ujep/x.2015/a/1213-2489/MT/15/6/1028
8. Dmytryk, V.V., Kasyanenko, I.V., Latynin, Yu.M. (2021) Srtuctural state and damage of welded joint metal of steam pipelines. Avtomatych. Zvar., 9, 1-5. DOI: https://doi.org/10.15407/as2021.09.06
9. Dmitrik, V.V., Glushko, A.V., Grigorenko, S.G. (2016) Features of pore formation in welded joints of steam lines in long-term operation. The Paton Welding J., 9, 51-54. https://doi.org/10.15407/tpwj2016.09.11
10. Dmitrik, V.V., Kalinichenko, V.I. (2002) Numerical solutions of boundary problems of electric arc welding based on Galerkin scheme. Dopovidi NANU, 5, 101-108 [in Russian].
11. Dmitrik, V.V., Glushko, A.V., Turenko, M.I. et al. (2018) Simulation of welding heating of produced power equipment joints. Visnyk NTU KhPI. Series: Innovative technologies and equipment for treatment of materials in mechanical engineering and metallurgy. 41 (1318), 24-29 [in Ukrainian].
12. Dmitrik, V.V. (2000) Structure of welded joints from low-alloyed heat resistant Cr-Mo-V pearlitic steels (2000) The Paton Welding J., 4, 27-30.
13. Glushko, A. (2016) Researching of welded steam pipe joints operated for a long time. Eastern-European J. of Enterprise Technologies, 6, 1(84), 14-20. https://doi.org/10.15587/1729-4061.2016.85852
14. Kasatkin, O.G., Tsaryuk, A.K., Skulsky, V.Yu. et al. (2010) Peculiarities of technology of welding pipelines of dissimilar steels in nuclear power engineering. 1, 35-37.
15. Skulsky, V.Yu., Tsaryuk, A.K., Gavrik, A.R. (2016) Selection of modes of high-temperature tempering of heat-resistant steel welded joints made by electrodes thermanit MTS616). The Paton Welding J., 9, 47-50. https://doi.org/10.15407/tpwj2016.09.10
16. Skulsky, V.Yu., Zhukov, V.V., Nimko, M.A. et al. (2016) Evaluation of susceptibility to temper brittleness of heat-resistant steels using high-temperature testing. The Paton Welding J., 2, 22-27. https://doi.org/10.15407/tpwj2016.02.04
17. Skulsky, V.Yu., Tsaryuk, A.K., Moravetsky, S.I. (2009) Evaluation of susceptibility of welded joints of heat-resistant chromium martensitic steel to cracking at heat treatment. The Paton Welding J., 1, 2-5.
18. Skulsky, V.Yu., Tsaryuk, A.K. (2004) New heat-resistant steels for manufacture of weldments in heat power units (Review). The Paton Welding J., 4, 35-40.
19. Skulsky, V.Yu. (2006) Features of δ-ferrite formation on the fusion boundary in welding heat-resistant chromium martensitic steel. The Paton Welding J., 11, 13-16.
20. Tsaryuk, A.K. (1999) Welding of heating surface of power boiler furnaces (Review). Avtomatich.. Svarka, 1, 34-40 [in Russian].
21. Gevorkyan, E., Prikhna, T., Vovk, R. et al. (2021) Sintered nanocomposites ZrO2-WC obtained with field assisted hot pressing. Composite Structures, 259. https://doi.org/10.1016/j.compstruct.2020.113443

Advertising in this issue: