Print

2015 №04 (07) DOI of Article
10.15407/tpwj2015.04.08
2015 №04 (09)

The Paton Welding Journal 2015 #04
The Paton Welding Journal, 2015, #3/4, 57-62 pages  

Structural superlight porous metals (Review)

M.A. Khokhlov and D.A. Ishchenko


E.O. Paton Electric Welding Institute, NASU. 11 Bozhenko Str., 03680, Kiev, Ukraine. E-mail: office@paton.kiev.ua
 
 
Abstract
Porous metals, having many attractive technological properties, have aroused greater interest over the recent years. The paper gives the main technological advantages of porous metals opening up good prospects for their application. Porous metals, while preserving the main advantages of the initial material, have many times lower heat and electric conductivity, while their sound absorption and damping capability are higher. Adhesion bonding, brazing or diffusion welding can be used as methods of joining porous metals. Porous aluminium is capable of providing an unprecedented strength-to-weight ratio that can be actively applied in aerospace technologies, where mass minimizing is highly important. Porous aluminium properties, the most widely applied at present, are damping and maximum absorption of vibrations, waves and impact energy at collisions. In the near future porous alloys, depending on the degree of porosity and manifestation of new unique properties, will become the main structural and protective materials in development of military ammunition, in construction, instrument-making, as well as automotive, railway, aerospace engineering and in ship-building. Porous metals have been intensively manufactured since 2000 in Europe, USA and Japan. In Ukraine porous aluminium manufacturing has been mastered at the experimental level, and still is expensive and energy-consuming. 17 Ref., 12 Figures.
 
 
Keywords: superlight materials, aluminium, magnesium, porous aluminium, foam aluminium, damping, specific strength, instrument-making, telecommunications satellite, aerospace industry, weldability
 
 
Received:               24.10.14
Published:               21.05.15
 
 
References
1. Rvan, S., Christiansen, E.L. Honeycomb vs. foam: evaluating potential upgrades to ISS module shielding. http://ntrs.nasa.gov/archive/nasa/casi.ntrs.nasa.g ov/20090016347.pdf
2. Rvan, S., Hedman, T., Christiansen, E.L. Honeycomb vs. foam: evaluating a potential upgrade to international space station module shielding for micrometeoroids and orbital debris. http://stonjsc. nasa.gov/collections/trs/_techrep/TM-2009-21479 3.pdf
3. http://www.aviationspectator.com/image/latest-a viation-images? Page=223
4. Metal foam. http://msd.com.ua/pena/metalliches kaya-pena
5. Krushenko, G.G. (2013) Some technologies for producing foam metals from metal melts and their application. Tekhnologiya Metallov, 10, 11-16.
6. Martynyuk, A.M., Krupin, Yu.A. (2011) Influence of structure of foam aluminium on material stability in compression. Metallurgiya Mashinostroeniya, 5, 35-37.
7. Bogdanova, A. Metal of the future will be porous. www.equipnet.ru/articles/metall/metall_556.html
8. Kovtunov, A.I., Khokhlov, Yu.Yu., Novsky, I.V. (2013) Prospects for application of magnesium for producing foam materials. Metallurgiya Mashinostroeniya, 4, 9-11.
9. Why is duocel aluminum foam so special. http: //www.ergaerospace.com/Aluminum-properties.htm
10. Pasechnik, N.V., Pavlenko, V.V., Orlov, V.K. et al. Method for producing enlarged foam aluminum plates. Pat. 2404020 Russia. Int. Cl. 22F 3/10 (2006.01)B 22 F 3/11 (2006.01). Fil. 23.03.2009. Publ. 20.11.2010.
11. Khokhlova, J. (2014) Intergranular phase formation during reactive diffusion of gallium with Al alloy. Materials Science Forum. Transact. Tech. Publication. Max Plank Institute for Intelligent Systems, Vol. 768/769, 321-326.
12. Ishchenko, A.Ya., Khokhlova, Yu.A., Khokhlov, M.A. (2013) Low-temperature joining of elements of bimetallic heat-exchange blocks for encapsulation of microelectronics. In: Proc. of 6th Int. Conf. on Space Technologies: Present and Future (17-19 April 2013, Dnepropetrovsk, Ukraine), 107.
13. Khokhlov, M.A., Khokhlova, Yu.A. Method of joining a bimetallic block for thermal insulation of microelectronics elements. Pat. 69145 UA. Int. Cl. (2012.01) B01B 1/00, B23K, 1/00. Fil. 05.09.2011. Publ. 25.04.2012.
14. Khokhlov, M., Falchenko, Yu., Khokhlova, Yu. et al. (2014) Microstructure transformation of diffusion zone in aluminum foam and monolithic magnesium alloy bimetallic joint. In: Proc. of 5th Int. Conf. on Fracture Mechanics of Materials and Structural Integrity (24-27 June, 2014, Lviv, Ukraine), 551-556.
15. Khokhlov, M., Falchenko, Yu., Khokhlova, Yu. (2014) Peculiarities of forming diffusion bimetallic joints of aluminium foam with a monolithic magnesium alloy. In: Proc. of Cellmat-2014 (22-24 October 2014, Dresden, Germany).
16. Khokhlova, J., Khokhlov, M. (2014) International hi-tech match-making meeting. Int. Depart. of Organizing Committee of CCHTF (April 2014, Chongqing, China).
17. Ishchenko, A., Khokhlova, J., Khokhlov, M. (2011) Low-temperature diffusion joining of dissimilar materials using gallium. In: Proc. of Europ. Conf. on Aluminium Alloys «Aluminium Science and Technology» (5-7 October 2011, Bremen, Germany), 31.