Eng
Ukr
Rus
Print

2023 №07 (04) DOI of Article
10.37434/as2023.07.05
2023 №07 (06)

Automatic Welding 2023 #07
Avtomaticheskaya Svarka (Automatic Welding), #7, 2023, pp. 37-47

Induction welding of pipes and pipe fittings with the use of activating substances (Review)

O.S. Prokofiev1, R.S. Gubatyuk1, S.V. Rymar1, V.M. Abdulah1, O.I. Petrienko1, V.S. Senchyshyn2

1E.O. Paton Electric Welding Institute of the NAS of Ukraine. 11 Kazymyr Malevych Str., 03150, Kyiv, Ukraine. E-mail: office@paton.kiev.ua
2Ternopil Ivan Puluj National Technical University. 56 Ruska Str., 46001, Ternopil, Ukraine.

In the framework of studies aimed at the development of technologies of welding steels in a solid phase at the PWI of NAS of Ukraine, a method of induction pressure welding of pipes and pipe fittings with the strength of welded joint at the level of base metal with the use of activating substances was developed. The process of joining occurs when welded edges of base metal are heated to the plastic state with a heat from eddy currents and by a complete melting of preliminary activating substances introduced into the place of a joint, which are chemically cleaned and partially dissolve the metal of the surface of welding edges and as the pressure is applied to the edges, they are squeezed out from the welded joint zone. Due to the applied pressure, the welded joint is formed in the solid phase by a plastic deformed base metal. In the weld, only slight embeddiments of metal fraction of the activating substance and its alloy with the base metal are observed. 30 Ref., 1 Tabl., 15 Fig.
Keywords: induction pressure welding, activating substances, induction heating, welded butt, pipes, pipe fittings


Received: 28.03.2023

References

1. Lebedev, V.K., Tabelev, V.D., Pismenny, A.S. (1983) Pressure butt brazing of steel pipelines. Avtomatich. Svarka, 9, 25-27 [in Russian].
2. Pismenny, A.S., Tabelev, V.D., Kareta, N.L. et al. (1985) Structure and phase composition of welds made by capillary brazing and pressure brazing. Avtomatich. Svarka, 11, 26-29 [in Russian].
3. Lebedev, V.K., Tabelev, V.D., Pismenny, A.S. (1989) High-temperature brazing of pipes for exploration work drilling. Avtomatich. Svarka, 5, 28-30 [in Russian].
4. Lebedev, V.K., Pismenny, A.S., Kasatkin, O.G. et al. (1990) Physical modeling of upsetting in butt welding and braze-welding of pipes. Avtomatich. Svarka, 8, 17-20 [in Russian].
5. Lebedev, V.K., Tabelev, V.D., Pismenny, A.S. (1993) Impact toughness of butt joints brazed with plastic deformation of base metal. Avtomatich. Svarka, 8, 29-31 [in Russian].
6. Pismenny, A.S., Shinlov, M.E., Buzhenetsky, A.I. (1995) Application of induction braze welding for joining of pipes of petroleum assortment. Avtomatich. Svarka, 12, 35-38 [in Russian].
7. DSTU 3761. 2-98 (2006) Welding and related processes. Pt 2. Welding and soldering processes. Terms and definitions. Change No. 1 - Add the term «Pressure braze-welding» and the classification number of the term article 3.92 to the alphabetical index of Ukrainian terms. Valid from 2006.07.01.
8. Pismenny, A.S. (2005) Induction heating for welding and related technologies. Ed. by B.E. Paton. Kyiv, PWI [in Russian].
9. Pis'menny, A.S. (1997) High-frequency welding of metals. Ed. by B.E. Paton. Amsterdam: Harwood Acad. Publ.
10. Pismenny, A.S., Prokofiev, A.S. (2002) Press welding of pipes using activating materials. The Paton Welding J., 7, 22-27.
11. Pismenny, A.S. (2008) High-frequency welding of metal products. Induction heating for welding and related technologies. Ed. by B.E. Paton. Kyiv, PWI [in Russian].
12. Polukhin, V.V., Prokofiev, A.S., Romashko, D.V. et al. (2018) Influence of activators on the quality of spirally-welded pipes, produced with application of high-frequency welding. The Paton Welding J., 10, 32-39. https://doi.org/10.15407/tpwj2018.10.05
13. Gelman, A.S. (1970) Fundamentals of pressure welding. Moscow, Mashinostroenie [in Russian].
14. Kuchuk-Yatsenko, S.I., Kirian, V.I., Kazymov, B.I. et al. (2008) Peculiarities of impact toughness tests of automatic flash butt welded joints on pipes. The Paton Welding J., 10, 5-10.
15. Kuchuk-Yatsenko, S.I., Pismenny, A.S., Shinlov, M.E. et al. (2006) Accelerated induction heat treatment of welds on pipes from controlled-rolled steels. The Paton Welding J., 3, 7-10.
16. Kuchuk-Yatsenko, S.I., Shvets, Yu.V., Zagadarchuk, V.F. et al. (2013) Technology of heat treatment of pipe joints from steel of K56 grade produced by flash-butt welding. The Paton Welding J., 2, 2-7. https://doi.org/10.15407/tpwj2014.12.01
17. Pismenny, A.S. (1990) Synthesis of induction systems for butt welding and brazing of pipes. Avtomatich. Svarka, 5, 11-15.
18. Prokofiev, A.S. (2007) Induction braze welding of thin-wall tubular structures of intermediate and final tubular fittings. In: Syn. of Thesis for Cand. of Tech. Sci. Degree. Kyiv, NTU Kyiv Polytechnic Institute [in Ukrainian].
19. Pismenny, A.S., Prokofiev, A.S., Pismenny, A.A. et al. (2010) Properties of the welded joints of tubular billets produced by pressure braze-welding with a forming device. The Paton Welding J., 7, 22-25.
20. Pismenny, A.S., Novikova, D.P., Prokofiev, A.S. et al. (2004) Properties of weld metal at induction braze-welding of steel 20. The Paton Welding J., 12, 26-32.
21. Pismenny, O.S. (2010) Method of pressure butt welding in solid phase of bars and pipes. Pat. 92965 Ukraine, PWI [in Ukrainian].
22. Lebedev, B.F., Pashchin, A.N., Dudko, S.M. (1989) Influence of welding thermal cycle with forced formation of weld on grain size and impact toughness of HAZ metal of structural steels. Avtomatich. Svarka, 11, 1-5 [in Russian].
23. Kareta, L.N., Sladkova, V.N. (1985) On distortions of crystalline lattice in HAZ metal of joints of carbon and low-alloyed steels. Avtomatich. Svarka, 5, 18-19 [in Russian].
24. Kane, B., Wasselynck, G., Bui, HK. et al. (2020) Focalization of electromagnetic power at the interface between two composites materials for induction welding. The European Physical J. Applied Physics, 91, 10902-p1-10902-p5. https://doi.org/10.1051/epjap/2020200022
25. Vollmer, M., Baunack, D., Janoschka, D. et al. (2020) Induction butt welding followed by abnormal grain growth: A promising route for joining of Fe-Mn-Al-Ni tubes. Shap. Mem. Superelasticity, 6, 131-138. https://doi.org/10.1007/s40830-019-00261-2
26. Bhogendro Meitei, R.K., Maji, P., Kumar, P. et al. (2022) Induction welding of 304L stainless steel and copper in vacuum environment. J. Mater. Eng. and Performance, 31, 7220-7227. https://doi.org/10.1007/s11665-022-06773-w
27. Network Rail Mirage Rail Induction Welder Trial. https:// www.youtube.com/watch?v=b8X1FhoY6ro.
28. Mohan, D., Tomków, J., Gopi, S. (2021) Induction assisted hybrid friction stir welding of dissimilar materials AA5052 aluminium alloy and X12Cr13 stainless steel. Advances in Materials Sci., 21(3), 17-30. https://doi.org/10.2478/adms-2021-0015
29. Medovar, L.B., Lebid, V.A., Pismennyi, O.S., Pentegov, I.V., Rymar, S.V. (2018) Method of solid electrode preheating for electroslag remelting process of metal. Pat. on utility model 125005 Ukraine, PWI [ in Ukrainian].
30. Medovar, L.B., Lebid, V.A., Pismennyi, O.S., Pentegov, I.V., Rymar, S.V. (2018) Induction installation of metal electrode heating for electroslag remelting process of metal. Pat. on utility model 126093, Ukraine, PWI [in Ukrainian].

Advertising in this issue: