Automatic Welding, 2019, №06



2019 №06 (02)

DOI of Article 10.15407/as2019.06.03

2019 №06 (04)

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Avtomaticheskaya Svarka (Automatic Welding), #6, 2019, pp.21-28

Restoration surfacing of blades of gas turbines of high-temperature nickel alloys with surface defects and damages

K.A. Yushchenko¹, I.S. Gakh¹, B.A. Zaderii¹, A.V. Zvyagintseva¹, O.P. Karasevskaya²

¹E.O. Paton Electric Welding Institute of the NAS of Ukraine. 11 Kazimir Malevich Str., 03150, Kyiv, Ukraine. E-mail: office@paton.kiev.ua
²G.V. Kurdyumov Institute for Metal Physics of the NAS of Ukraine. 36 Akademika Vernadskogo Blvd., 03142, Kyiv, Ukraine. E-mail:Karas@imp.kiev.ua

The main types of defects and damages were determined based on investigation of full-scale gas turbine blades after manufacture and operation. The possibility is shown for performance of operations on their elimination by means of electron beam surfacing with filler of the same composition as in the blade. Temperature-time relationship of parameters of repair welds formation, their dimensions and geometry were stated. The technological schemes were determined for providing the temperature-time and crystallographic orientation conditions of preservation of single crystal structure in repair of high-temperature nickel alloy blades .The peculiarities of formation of welds, their structure depending on technological parameters of the process of electron beam surfacing were investigated. The methods of practical realization of obtained results in repair of blade areas of various crystallographic orientation were developed and tested. There are examples of repair of blades with structural defects of airfoil surface and damages of edges, at which restoration of initial geometry, crystallographic orientation and single crystal structure is provided. 26 Ref., 9 Fig.
Keywords: electron beam surfacing, gas turbines, blades, high-temperature nickel alloys, defects and damages, restoration, single crystal structure

Received: 15.04.2019
Published: 20.05.2019

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