Avtomaticheskaya Svarka (Automatic Welding), #2, 2022, pp. 41-44
Microcontroller regulator of flash butt welding current
Yu.M. Lankin, W.F. Semikin, I.Yu. Romanova, E.M. Bayshtruk, P.P. Osechkov, I.V. Krykunenko
E.O. Paton Electric Welding Institute of the NAS of Ukraine.
11 Kazymyr Malevych Str., 03150, Kyiv, Ukraine. E-mail: office@paton.kiev.ua
Microcontroller regulator of flash butt welding with compensation of disturbances by the mains voltage on welding current
is described. In the algorithm of the regulator operation, nonlinear control characteristics are presented in a tabular form. The
algorithm for determining the required angle of thyristor opening during oscillations of mains voltage is described. The choice of
parameters was substantiated, influencing the creation of the controller using widely used microcontrollers. 9 Ref., 3 Tabl., 2 Fig.
Keywords: flash butt welding, mains voltage, welding current, current regulator, algorithm, microcontroller
Received: 29.10.2021
References
1. Lankin, Yu.N. (1963) Automatic control of spot welding mode by electric parameters. Avtomatich. Svarka, 5, 16-19 [in Russian].
2. Gavrish, V.S., Rudenko, P.M., Podola, N.V. (2007) System of automatic control and monitoring of resistance spot welding. The Paton Welding J., 9, 45-48.
3. Antsiborov, A.N. (2019) Quality assurance of resistance welding under action of mass production disturbances. In: Syn. of Thesis for Cand. Tech. Sci. Degree. Moscow GTU, Toliyatti GU [in Russian].
4. Paton, B.E., Lebedev, V.K. (1969) Electric equipment for resistance welding. Moscow, Mashinostroenie [in Russian].
5. Ryskova, Z.A., Fedorov, P.D., Zhimerova,V.I. (1990) Transformers for electric resistance welding. Leningrad, Energoatomizdat [in Russian].
6. Klimov, A.S., Antsiborov, A.N., Klimov, V.S., Kudinov, A.K. (2019) Current regulation in contact welding. Russian Engineering Research, 39(9), 766-771.
https://doi.org/10.3103/S1068798X190901197. Nikulin, V.N. (1967) Development and research of program control system for automation of process of electric resistance spot welding. In: Syn. of Thesis for Cand. of Tech. Sci. Degree. Kiev, PWI [in Russian].
8. Lankin, Yu.N., Semikin, V.F., Bajshtruk, E.N. (2017) Stabilization of welding current of resistance spot welding machines at mains voltage fluctuations. The Paton Welding J., 5-6, 31-33.
https://doi.org/10.15407/tpwj2017.06.069. Akselrod, F.A., Donskoj, A.V. (1967) Determination of firing angle of valves by preset program of change of welding current. Avtomatich. Svarka, 1, 9-10 [in Russian].
Advertising in this issue: