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2022 №03 (05) DOI of Article
10.37434/as2022.03.06
2022 №03 (07)

Automatic Welding 2022 #03
Avtomaticheskaya Svarka (Automatic Welding), #1, 2022, pp. 42-52

Economic optimization of the methods of welding the structures of fuel tanks for aerospace engineering

L.M. Lobanov1, O.P. Kushnar’ov2, O.A. Mazur1, T.M. Labur1, I.L. Sniegirov2, S.V. Pustovoit1


1E.O. Paton Electric Welding Institute of the NAS of Ukraine. 11 Kazymyr Malevych Str., 03150, Kyiv, Ukraine. E-mail: office@paton.kiev.ua
2SC M.K.Yangel DB «Pivdenne». 3 Kryvaryzhska Str., 349008, Dnipro, Ukraine. E-mail: info@yuzhnoye.com

Welding and other related technologies are used in manufacture of space vehicles. When developing the designs of third generation rockets, special attention is paid to problems of improvement of flight reliability and safety characteristics that is ensured by rational application of new types of high-performance welded joints in the design, which are produced due to introduction of effective welding processes. Fabrication of the traditional (waffle) structure and advanced (stringer) structure was analyzed, taking into account the cost-effectiveness of application of the welding processes. In terms of cost-effectiveness, it is rational to apply friction stir welding. Here, a considerable economic effect of application of friction stir welding technology for fabrication of structures of fuel tanks of rocket carriers is anticipated. 10 Ref., 7 Tabl., 11 Fig.
Ключові слова: aluminium alloys, arc welding, laser welding, hybrid laser-arc welding, friction stir welding, economic expenses, research


Received: 20.01.2022

References

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2. Andryushkin, A.Yu. Galinskaya, O.O., Sigaev, A.B. (2015) Producing of welded structures in rocket and space engineering: Manual. St. Petersburg, BGTU [in Russian].
3. Ishchenko, A.Ya., Labur, T.M. (2013) Welding of modern structures from aluminium alloys: Monography. Kiev, Naukova Dumka [in Russian].
4. Fudjiwara, T. (2001) Joining technologies of light metals in rocket and space engineering. J. of Japan Institute of Light Metals, 39(3), 1-11.
5. Kiyoto, S. (1993) Materials and joining technologies for rocket structures. J. of the Japan Welding Society, 62(8), 46-52. https://doi.org/10.2207/qjjws1943.62.630
6. Kablov, E.N. (2000) Main trends of development of materials for aerospace engineering of 21st Century. Perspectivnye Materialy, 3, 27-36 [in Russian].
7. Makhin, I.D., Nosachev, S.N., Usov, P.A (2014) Peculiarities of application of technology of automatic pulsed laser welding. Kosmicheskaya Tekhnika i Tekhnologii, 4(7), 54-61 [in Russian].
8. Skupov, A.A., Panteleev, M.D., Ioda, E.N. (2017) Structure and properties of joints of alloys V-1579 and V-1481 performed by laser welding. Trudy VIAM, 7 [in Russian]. http://viam-works.ru/ru/articles?art_id=1129
9. Shiganov, I.N., Kholopov, A.A, Trushnikov, A.V. et al. (2016) Laser welding with filler wire of high-strength aluminiumlithium alloys. Svarochn. Proizvodstvo, 6, 44-50 [in Russian]. https://doi.org/10.1080/09507116.2016.1268768
10. (2019) Friction stir welding of aluminium alloys in manufacturing of RST. RITM Mashinostroeniya, 7, 36-39 [in Russian].

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