SEM, 2020, #4, 3-6 pages
Electroslag remelting of consumable electrodes of variable section
L.B. Medovar1, Y.O. Pedchenko1, A.V. Sybir2, V.L. Petrenko1, D.V. Kolomiets1
E.O. Paton Electric Welding Institute of the NAS of Ukraine.
11 Kazymyr Malevych Str., 03150, Kyiv, Ukraine. E-mail: email@example.com
National Metallurgical Academy of Ukraine. 4 Gagarin Ave., 49600, Dnipro, Ukraine. E-mail: firstname.lastname@example.org
The practice of using electroslag remelting for recycling worn rollers of slab type continuous casters is considered. The
expediency of remelting the rollers without cutting off necks and welding them into a solid consumable electrode is
shown. The use of ESR with a two circuit scheme for remelting rollers with necks is proposed and investigated on
experimental melts. Electrodes of a variable section of 150 mm diameter were used as electrodes-simulators of real rollers,
which simulated the 110 mm and 80 mm barrel of a roller, as well as the transition from the barrel to the neck and the neck
proper of a real roller of slab caster, respectively. The filling factor varied from 0.69 to 0.2. Two series of experimental
melts were performed in order to obtain a stable depth of the two-phase zone during the ingot solidification. It was found
that the same remelting rate and depth of the two-phase zone are preserved at 2:1 ratio of electric power supplied to the
consumable electrode to the power supplied to the current-supplying mould. Ref. 8, Fig. 3.
electroslag remelting; recycling; roller; continuous casting; consumable electrode; mushy zone; current
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