The Paton Welding Journal, 2026, #4, 15-23 pages
Production and refining of metallurgical silicon to solar-grade silicon (Review)
G.G. Didikin
E.O. Paton Electric Welding Institute of the NASU.
11 Kazymyr Malevych Str., 03150, Kyiv, Ukraine.
E-mail: didikin@paton-icebt.kievua
Abstract
Studies of refining MG-Si silicon by metallurgical methods show that each method is selective in removing one or a small
group of impurity elements. Particular attention is paid to the purity of silicon by boron, the content of which should not exceed
0.3 ppmw. Evaporation of P or B is possible, but it is most often a slow process and can be accompanied by a loss of Si.
Solvent refining has proven effective in removing impurities, with Al being a suitable alloying agent. In order to take advantage
of the high throughput and low cost benefits of metallurgical processing methods, combinations of methods must be used, either
sequentially or simultaneously, to produce a product that is consistent with solar-grade SoG‒Si. Impurities in MG‒Si are
classified as segregable and insoluble. Single acid leaching removes only certain impurities. In practice, sequential or mixed
acid leaching is used. Adding oxidizing agents to acidic leachers increases the efficiency of impurity removal. External fields
(ultraviolet radiation, ultrasonic field, and oxygen pressure leaching) or the introduction of cracks/porous structures and thermal
pretreatment can improve impurity removal. In the electron beam remelting of metallurgical silicon, purification occurs
by evaporating impurity elements from the melt surface in a vacuum. Refining is based on the process in a high vacuum and
the difference in vapor pressure of different impurity elements, whose vapor pressure is higher than that of silicon. The method
of electron beam remelting of metallurgical silicon in conjunction with oxidative refining makes it possible to purify up to the
level of 5‒6 N.
Keywords: metallurgical silicon, slag treatment, leaching, electron beam melting, vacuum degassing, solar-grade silicon,
impurity elements, segregation
Received: 15.12.2025
Received in revised form: 08.02.2026
Accepted: 16.04.2026
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Suggested Citation
G.G. Didikin (2026) Production and refining of metallurgical silicon to solar-grade silicon (Review).
The Paton Welding J., 04, 15-23.
https://doi.org/10.37434/tpwj2026.04.03