Современная электрометаллургия, 2018, №02



2018 №02 (02)

DOI of Article 10.15407/sem2018.02.03

2018 №02 (04)

---

Современная электрометаллургия, 2018, #2, 28-36 pages
 

Современные рельсовые стали и возможности ЭШП (Обзор). Сообщение 2. Требования стандартов к химическому составу стали для железнодорожных рельсов магистральных путей

. Б. Медовар, А. П. Стовпченко, А. А. Полишко, Д. А. Коломиец, Е. А. Педченко, В. А. Зайцев

Институт электросварки им. Е. О. Патона НАН Украины. 03150, г. Киев, ул. Казимира Малевича, 11. E-mail: office@paton.kiev.ua
 
Abstract
Сделано сравнение отечественного стандарта на железнодорожные рельсы и современных зарубежных. Показано, что в Украине требования к железнодорожным рельсам значительно мягче по сравнению с зарубежными и не обеспечивают современного уровня их качества. Проанализирована связь современных металлургических технологий производства рельсов и их качества, в частности возможности использования вакуум-углеродного раскисления рельсовой стали и отказа от раскисления алюминием. Показана целесообразность разработки нового стандарта Украины на железнодорожные рельсы и возможность использования электрошлакового переплава для рельсов высокого качества. Библиогр. 27, табл. 3.

Ключевые слова: железнодорожные рельсы; рельсовые стали; бейнитные; перлитные; гиперэвтектоидные; вакуум-углеродное раскисление; макроструктура; электрошлаковый переплав; стандарт
 
Received:                02.05.18
Published:               25.05.18
 
 
Список литературы/References

1. (2007) Railway applications–track–rail. Pt 1: Vignole railway rails 46 kg/m and above. EN 13674-1:2003+А1:2007.
2. Vitez, I., Oruč, M., Krumes, D., Kladarić, I. (2007) Damage to railway rails caused by exploitation. Metalurgija, 46(2), 123–128.
3. (2005) Steels: Processing, structure, and performance (#05140G. Сhapt. 15. High-carbon steels: Fully pearlitic microstructures and applications. ASM International. https://www.asminternational.org/documents/10192/1849770/Chapter_15_WEB.pdf
4. https://www.voestalpine.com/schienen/static/sites/schienen/.downloads/Definitive_guidelines_on_the_use_of_different_rail_grades_xINNOTRACK_deliverable_report_D4._1.5GLx_nur_in_Englisch_verfuegbarx.pdf
5. Conventional rails of road-gage railways. General specifications. DSTU 4344:2004. Kyiv, Derzhspozhyvstandart Ukrainy [in Ukrainian].
6. (2014) Railway rails. General specifications. GOST R 51 685–2013 [in Russian].
7. Saeki, K., Iwano, K. (2013) Progress and prospects of rail for railroads Nippon Steel & Sumitomo Metal. Technical Report, 105, 21–25.
8. Girsch, G., Keichel, J., Gehrmann R. et al. (2009) Advanced rail steels for heavy haul application-track performance and weldability. In: of 9th Int. Heavy Haul Conf. (Shanghai, China, June 22–25, 2009), 171–178.
9. Ordonez, R., Garcsal, C. I., Kalay, S., Deardo, J. (2010) Development of high performance steels for rail. In: of Joint Rail Conf. 2010, 1 (Urbana, Illinois, USA, April 27–29, 2010), 129–133.
10. Dementiev, V.P., Korneva, L.V., Serpiyanov, A.I. et al. (2007) Technology of production and exploitation of experimental rails NKMK on East Siberian Railway. In: of All-Russian Sci.-Pract. Conf. on Problems and Prospects of Research, Design, Construction and Exploitation of Russian Railways (10–11 October 2007, Irkutsk), Vol. 1, 29–34 [in Russian].
11. Pan, A.V. Development and implementation of new technologies for current and prospective production of rails: Syn. of Thesis for Dr. of Techn. Sci. Degree. Moscow [in Russian].
12. Jin, N., Clayton, P. (1997) Effect of microstructure on rolling/sliding wear of low carbon bainitic steels. Wear, 202(2), 202–207.
13. Marais, J. J., Mistry, K. C. (2003) Rail integrity management by means of ultrasonic testing. Fatigue & Fract. of Eng. Mat. & Struct., 26(10), 931–938.
14. Mädler, K., Zoll, A., Heyder, R., Brehmer, M. Rail materials — alternatives and limits. www.railway-research.org.sl.3.4.1.pdf
15. Solano-Alvarez, W., Peet, M.J., Pickering, E.J. et al. (2017) Synchrotron and neural network analysis of the influence of composition and heat treatment on the rolling contact fatigue of hypereutectoid pearlitic steels. Sci. and Engin., 707, 259–269.
16. Sychkov, A.B., Zhigarev, M.A., Perchatkin, A.V. et al. (2006) High-carbon rod from steel with higher chromium content. Metallurg, 4, 59–62 [in Russian].
17. Zazyan, A.S. (2006) Regulation of amount and composition of nonmetallic inclusions during performance of out-of-furnace treatment of high-carbon steel. Metallurgiya, 10, 40–44 [in Russian].
18. (2017) Advantages of Si deoxidation of bearing steels for steel cleanness and for composition and morphology of nonmetallic inclusions. Bearing steel technologies. Ed. by J. M. Beswick. Vol. 11: Progress in steel technologies and bearing steel quality assurance. ASTM STP1600, ASTM International, West Conshohocken, PA, 48–62.
19. Gurchenko, P.S., Solonovich, A.A. (2015) Prospects of application of carbon steels for bearings and gears with strengthened by controlled volumetric-surface quenching from induction heating. Litio i Metallurgiya, 1, 91–97 [in Russian].
20. Tyagny, V.V., Stovpchenko, A.P., Grishchenko, Yu.N. et al. (2007) Increase in efficiency of metal degassing for railway wheels. Stal, 8, 30–33 [in Russian].
21. Projdak, Yu.S., Stovpchenko, A.P., Kamkina, L.V. et al. (2008) Experimental investigation of gas saturation of high-strength rope steel in out-of-furnace treatment process. In: Nowe technologie i osiagniecia w metalurgii i inzynerii materialowej. Chestochowa, Wydawnictwo Politechniki Czestochwskiej, 360–363.
22. Wei Wu, Liu Liu (2008) Application of Al-free deoxidizer in rail steel manufacture. of University of Science and Technology Beijing, Mineral, Metallurgy, Material, 15(5), 534–537.
23. Garber, A.K., Arsenikin, A.M., Grigorovich, K.V. et al. (2008) Analysis different technology variants for rail steel deoxidation in OSJC NTMK. Elektrometallurgiya, 10, 3–7 [in Russian].
24. Kozurev, Z.A., Protopopov, E.V., Aizatylov, R.C., Boikov, D.V. New production technology of rail steel. Chyorn. Metallurgiya, 2012; 55(2), 25–29 [in Russian]. DOI: 10.17073/0368-0797-2012-2-25-29.
25. http://www.indexbox.ru/news/rossijskie-relsy-vytesnyayut-import/2016: Index box
26. Rudyuk, O., Pykhtin, Ya., Ivanysenko, L., Bezpoyasova, A. (2013) Analysis of requirements of standards for main-line railway rails. Standartyzatsiya, Sertyfikatsiya, Yakist, 5, 3–8 [in Ukrainian].
27. Sladojević, B. et al. (2011) New requirements for the quality of steel rails. Metalurgija-MJoM, 17(4), 213–219.