Eng
Ukr
Rus
Print
2019 №07 (02) DOI of Article
10.15407/as2019.07.03
2019 №07 (04)

Automatic Welding 2019 #07
Avtomaticheskaya Svarka (Automatic Welding), № 7, 2019 г., с.16-23

Modelling of temperature fields, stresses and deformations in cylinder casings produced by additive manufacturing method

V.A. Kostin, G.M. Grigorenko
E.O. Paton Electric Welding Institute of the NAS of Ukraineю 11 Kazimir Malevich Str., 03150, Kyiv, Ukraine. E-mail: office@paton.kiev.ua

The paper presents the results of modelling of temperature fields, stresses and deformations in formation of additive multi-layer structure of aluminum alloy 1561, low-alloy structural steel of 09G2S grade and titanium alloy of Grade 2 grade. Based on the experimental results obtained earlier at the E.O. Paton Electric Welding Institute during application of additive deposits of these materials the computer modelling was carried out for improvement of technology of additive process. In course of calculations there was analyzed an effect of algorithm of sequence of additive layers deposition, namely deposition of cylinder casing on circle and on spiral, on distribution of temperatures in deposition and its resistance to external loads. It is determined that the spiral deposition technology is reasonable to be used in formation of cylinder casings by additive method and apply less heat-conducting structural materials, i.e. structural steels and titanium alloys. 10 Ref., 7 Fig.
Keywords: additive manufacturing, modelling, spiral deposition, cylinder casings, resistance, residual stresses

Received: 08.04.2019
Published: 10.06.2019

References

1. Krivoshapko, S.N. (2013) On possibilities of shell constructions in modern architecture and building. Stroit. Mekhanika Inzhen. Konstruktsij i Sooruzhenij, 1, 51-56 [in Russian].
2. Barvinok, V.A., Kirilin, A.N., Komarov, A.D. (2002) Highefficient technological processes of manufacture of piping and fuel systems of aircrafts. Moscow, Nauka i Tekhnologii [in Russian].
3. Zhukov, V.V., Grigorenko, G.M., Shapovalov, V.A. (2016) Additive manufacturing of metal products (Review). The Paton Welding J., 5-6, 137-142. https://doi.org/10.15407/tpwj2016.06.24
4. Kaufui, V.Wong, Aldo Hernandez (2012) A review of additive manufacturing. Ont. Scholarly Res. Network - Mechanical Engineering, Art. ID 208760, Doi: 10.5402/2012/208760. https://doi.org/10.5402/2012/208760
5. US NAVY printed the underwater apparatus ready to immersion. https://hi-news.ru/technology/vms-sshanapechatali-gotovyj-k-pogrusheniyu-podvodnyi-apparat.html
6. Jandric, Z., Labudovic, M., Kovacevic, R. (2004) Effect of heat sink on microstructure of three-dimensional parts build by welding-based deposition. Int. J. of Machine Tools and Manufacture, 44(7-8), 785-796. https://doi.org/10.1016/j.ijmachtools.2004.01.009
7. Kovalchuk, D.V., Melnik, V.I., Melnik, I.V., Tugaj, B.A. (2017) New possibilities of additive manufacturing using xBeam 3D Metal Printing technology (Review). The Paton Welding J., 12, 16-22. https://doi.org/10.15407/tpwj2017.12.03
8. Shapovalov, E.V., Dolinenko, V.V., Kolyada, V.A. et al. (2016) Application of robotic and mechanized welding under disturbing factor conditions. Ibid., 7, 42-46. https://doi.org/10.15407/tpwj2016.07.08
9. Kostin, V.A., Grigorenko, G.M. (2017) Peculiarities of formation of 3D structure of S460M steel product in additive metallurgical technology. Sovrem. Elektrometall., 3, 33-42 [in Russian]. https://doi.org/10.15407/sem2017.03.06
10. Grigorenko, G.M., Kostin, V.A., Zhukov, V.V. (2017) Modeling of metallurgical additive process of manufacture of 09G2S steel structures. Ibid., 2, 35-44 [in Russian]. https://doi.org/10.15407/sem2017.02.06
>