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2020 №07 (01) DOI of Article
10.37434/as2020.07.02
2020 №07 (03)

Automatic Welding 2020 #07
Avtomaticheskaya Svarka (Automatic Welding), #7, 2020, pp. 13-24

Hybrid welding of aluminum 1561 and 5083 alloys using plasma arc and consumable electrode arc (Plasma-MIG)

O.A. Babych1, V.M. Korzhyk2, А.А. Grynyuk2, V.Yu. Khaskin2, Chunlin Dong1, Shanguo Han1


1Guangdong Welding Institute (China-Ukraine E.O. Paton Institute of Welding) Guangzhou, China.
2E.O. Paton Electric Welding Institute of the NAS of Ukraine, 11, Kazymyr Malevych Str., 03150, Kyiv, Ukraine. E-mail: office@paton.kiev.ua

In the article it is shown that to improve mechanical properties and decrease indices of stress-strain state of welded joints of alloyed aluminum 1561 and 5083 alloys it is rational to apply hybrid plasma arc welding using arc of a consumable electrode, which as compared to traditional welding using arc of a consumable electrode allows reducing the electrode wire consumption by 10...30 %, input energy – up to 25 %, residual deformations – by 2...3 times, residual stresses – by about 20 % according to absolute value, as well as reducing burnout of such alloying element as Mg by 15...20%. 19 Ref., 6 Tabl., 9 Fig.
Keywords: hybrid plasma arc welding using consumable electrode (Plasta-MIG), pulsed arc welding using consumable electrode (MIG), surfacing welds, butt welds, strength, burnout of alloying elements, stress-strain state

Received: 11.06.2020

References

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2. Adrianus Christinus Henricus Jozef Liei`kens, Wilhelmus Gerardus Essers (1971) Method of and device for plasma arc welding. U.S. Philips Corporation. Pat. 3,612,807 US, B23k9/00.
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9. Tiago Vieira da Cunha, Jair Carlos Dutra (2007) Processo Plasma-MIG - Contribuição do Arco Plasma na Capacidade de Fusão do Arame. Soldagem Insp. São Paulo, 12, 2, 89-96.
10. Grinyuk, A.A., Korzhik, V.N., Shevchenko, V.E. et al. (2016) Hybrid technologies of welding aluminium alloys based on consumable electrode arc and constricted arc. The Paton Welding J., 5-6, 98-103. https://doi.org/10.15407/tpwj2016.06.17
11. Hee-Keun, Lee, Kwang-San, Chun, Sang-Hyeon, Park, Chung-Yun, Kang (2015) Control of surface defects on plasmaMIG hybrid welds in cryogenic aluminum alloys. Int. J. Nav. Archit. Ocean Eng, 7, 770-783. https://doi.org/10.1515/ijnaoe-2015-0054
12. Sydorets, V., Korzhyk, V., Khaskin, V. et al. (2017) On the Thermal and Electrical Characteristics of the Hybrid Plas ma-MIG Welding Process. Materials Science Forum, ISSN: 1662-9752, 906, 63-71. https://doi.org/10.4028/www.scientific.net/MSF.906.63
13. Goldak, J.A., Akhlaghi, M. (2005) Computational welding mechanics. O., USA.
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15. Khaskin, V.Yu., Korzhyk, V.M., Peleshenko, S.Y., Wu, Boyi (2015) Evaporation of alloying elements in the material to be welded using laser radiation. First Independent Scientific J., 3, 108-114.
16. Wang, J., Nishimura, H., Katayama, S., Mizutani, M. (2011) Evaporation phenomena of magnesium from droplet at welding wire tip in pulsed MIG arc welding of aluminium alloys. Sci. Technol. Weld. Join., 16, 418-425. https://doi.org/10.1179/1362171810Y.0000000030
17. Lobanov, L.M., Pivtorak, V.A., Savitsky, V.V., Tkachuk, G.I. (2006) Procedure for determination of residual stresses in welded joints and structural elements using electron speckleinterferometry. The Paton Welding J., 1, 24-29.
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19. Korzhyk, V.N., Kvasnytskyi, V.V., Khaskin, V.Yu. (2017) Influence of rigid restraint on formation of residual stressstrain state of plate butt joints from 1561 alloy in MIG, PAW and hybrid PAW-MIG welding. American Scientific J., 17, 1, 14-29.

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