Avtomaticheskaya Svarka (Automatic Welding), #5, 2021, pp. 46-50
Analysis of the properties of electron beam welded joints of aluminium lithium alloy latest generation
Mir. Sahul1, Mar. Sahul2, Ľ. Čaplovič2, M. Marônek1, I. Klochkov3, S. Motrunich3
1Slovak University of Technology in Bratislava, Faculty of Materials Science and Technology in Trnava, Department of
Welding and Joining of Materials, J. Bottu 25, 917 24 Trnava, Slovakia. E-mail: miroslav.sahul@stuba.sk
2Slovak University of Technology in Bratislava, Faculty of Materials Science and Technology in Trnava, Institute of Materials
Science, J. Bottu 25, 917 24 Trnava, Slovakia
3E.O. Paton Electric Welding Institute of the NAS of Ukraine, 11 Kazymyr Malevych Str., 03150, Kyiv, Ukraine.
E-mail: office@paton.kiev.ua
Electron beam welded joints made on AW2099 aluminium lithium alloy with the thickness of 4 mm were analysed. The third
generation of aluminium lithium alloys was developed to improve the drawbacks of the second one. Various electron beam
welding parameters (beam current, welding speed) were tested. Accelerating voltage was constant, i.e., 55 kV. Defect free
welded joints were produced under optimized welding parameters. Weld metal microstructure and welded joints mechanical
properties were investigated. Microstructure of weld metal matrix consists of α-aluminium solid solution. Inter-dendrite areas
were enriched in alloying elements due to segregation. Narrow equiaxed zone was observed at the location close to the fusion
boundary being characteristic for welded joints made on aluminium lithium alloys. The character of the grains changed in the
direction towards weld metal centre to columnar dendritic and equiaxed dendritic. Microhardness values reduction in the weld
metal was observed which is associated to the dissolution of strengthening precipitates. 22 Ref., 1 Tabl., 9 Fig.
Keywords: AW2099 aluminium lithium alloy, electron beam welding, equiaxed zone, scanning electron microscopy, drop of
microhardness
Received:22.04.2021
References
1. Xiao, R., Zhang, X. (2014) Problems and issues in laser beam welding of aluminum-lithium alloys. J. Materials. Proc. Technology, 16, 166-175.
https://doi.org/10.1016/j.jmapro.2013.10.0052. Gao, Ch., Gao, R., Ma, Y. (2015) Microstructure and mechanical properties of friction spot welding aluminiumlithium 2A97 alloy. Mater. Des., 83, 719-727.
https://doi.org/10.1016/j.matdes.2015.06.0133. Han, B., Tao, W., Chen, Y., Li, H. (2017) Double-sided laser beam welded T-joints for aluminium-lithium alloy aircraft fuselage panels: Effects of filler elements on microstructure and mechanical properties. Opt. Laser Technol., 93, 99-108.
https://doi.org/10.1016/j.optlastec.2017.02.0044. Lee, H.-S., Yoon, J.-H., Yoo, J.-T., No, K. (2016) Friction stir welding process of aluminum-lithium alloy 2195. Procedia Eng., 149, 62-66.
https://doi.org/10.1016/j.proeng.2016.06.6395. Ma, Y.E., Xia, Z.C., Jiang, R.R., Li, W.Y. (2013) Eff ect of welding parameters on mechanical and fatigue properties of friction stir welded 2198 T8 aluminum-lithium alloy joints. Eng. Fract. Mech., 114, 1-11.
https://doi.org/10.1016/j.engfracmech.2013.10.0106. Zhang, F., Shen, J., Yan, X.-D. et al. (2014) Homogenization heat treatment of 2099 Al-Li alloy. Rare Met., 33, 28-36.
https://doi.org/10.1007/s12598-013-0099-97. Tao, Y., Ni, D.R., Xiao, B.L. et al. (2017) Origin of unusual fracture in stirred zone for friction stir welded 2198-T8 Al-Li alloy joints. Mater. Sci. Eng., A 693, 1-13.
https://doi.org/10.1016/j.msea.2017.03.0798. Rajan, R., Kah, P., Mvola, B., Martikainen, J. (2016) Trends in aluminium alloy development and their joining methods. Rev. Adv. Mater. Sci., 44, 383-397.
9. Dursun, T., Soutis, C. (2014) Recent developments in advanced aircraft aluminium alloys. Mater. Des., 56, 862-871.
https://doi.org/10.1016/j.matdes.2013.12.00210. Romios, M., Tiraschi, R., Ogren, J.R., Babel, H.W. (2005) Design of multistep aging treatments of 2099 (C458) Al-Li alloy. J. Mater. Eng. Perform., 14, 641-646.
https://doi.org/10.1361/105994905X6459411. Wang, G., Zhao, Y., Hao, Y. (2018) Friction stir welding of highstrength aerospace aluminium alloy and application in rocket tank manufacturing. J. of Mater. Sci. and Technology, 34, 73-91.
https://doi.org/10.1016/j.jmst.2017.11.04112. Poklyatsky, A.G., Knysh, V.V., Klochkov, I.N., Motrunich, S.I. (2016) Features and advantages of the process of friction stir welding of butt joints of sheet aluminium-lithium alloys. The Paton Welding J., 6, 93-98.
https://doi.org/10.15407/as2016.06.1513. Milagre, M.X., Mogili, N.V., Donatus, U. et al. (2018) On the microstructure characterization of the AA2098-T351 alloy welded by FSW. Mater. Charact., 140, 233-246, DSC vyzera byt fajn.
https://doi.org/10.1016/j.matchar.2018.04.01514. Li, W.Y., Chu, Q., Yang, X.W. et al. (2018) Microstructure and morphology evolution of probeless friction stir spot welded joints of aluminum alloy. J. of Materials Proc. Technology, 252, 69-80.
https://doi.org/10.1016/j.jmatprotec.2017.09.00315. Knysh, V.V., Klochkov, І.М., Motrunich, S.I., Poklyatsky, A.G. (2021)Infl uence of irregular cyclic load on fatigue resistance of thinsheet welded joints of heat-strengthened aluminium alloys. The Paton Welding J., 1, 9-13.
https://doi.org/10.37434/as2021.01.0216. de Castro, C.C., Plaine, A.H., Dias G.P. et al. (2018) Investigation of geometrical features on mechanical properties of AA2198 refi ll friction stir spot welds. J. Manuf. Processes, 36, 330-339.
https://doi.org/10.1016/j.jmapro.2018.10.02717. Hatamleh, O., Rivero, I.V., Swain S.E. (2009) An investigation of the residual stress characterization and relaxation in peened friction stir welded aluminium-lithium alloy joints. Mater. Des., 30, 3367-3373.
https://doi.org/10.1016/j.matdes.2009.03.03818. Motrunich, S., Klochkov, I., Poklaytsky, A. (2020)High cycle fatigue behaviour of thin sheet joints of aluminium-lithium alloys under constant and variable amplitude loading. Weld World, 64, 1971-1979.
https://doi.org/10.1007/s40194-020-00976-219. Weglowski, M.St., Blacha, S., Phillips, A. (2016) Electron beam welding - Techniques and trends - Review. Vacuum, 130, 72-92.
https://doi.org/10.1016/j.vacuum.2016.05.00420. Cui, L., Li, X., He, D. et al. (2012) Eff ect of Nd:YAG laser welding on microstructure and hardness of an Al-Li based alloy. Mater. Charact., 71, 95-102.
https://doi.org/10.1016/j.matchar.2012.06.01121. Chen, G., Yin, Q., Zhang, G., Zhang, B. (2020) Fusiondiff usion electron beam welding of aluminium-lithium alloy with Cu nano-coating. Mater. Des., 188, 108439.
https://doi.org/10.1016/j.matdes.2019.10843922. Chen, G., Yin, Q., Zhang, G., Zhang, B. (2020) Underlying causes of poor mechanical properties of aluminum-lithium alloy electron beam welded joints. J. Manuf. Process., 50, 216-223.
https://doi.org/10.1016/j.jmapro.2019.12.052
Advertising in this issue: