"Avtomatychne Zvaryuvannya" (Automatic Welding), #6, 2024, pp. 3-9
Diffusion bonding of TI6-4 alloy through multilayer interlayers of an eutectic composition based on Ti–Cu system
T.V. Melnychenko, A.I. Ustinov, O.Yu. Klepko, O.V. Samofalov
E.O. Paton Electric Welding Institute of the NAS of Ukraine. 11 Kazymyr Malevych Str., 03150, Kyiv, Ukraine.
E-mail: melnychenko21@ukr.net
The regularities of diffusion bonding of the titanium alloy Ti6-4 through multilayer interlayers of eutectic composition based
on Ti–Cu system, produced by electron beam deposition in vacuum, were investigated in this work. The microstructure and
mechanical properties of the joints were analyzed using scanning electron microscopy and by determining their shear strength.
It is shown that multilayer interlayers provide defect-free joints without degradation of titanium alloy properties at a temperature
of 920…950 ºC, corresponding to the melting interval of the interlayer. It is established that the nature of the reaction interaction
of the components of the interlayer and Ti6-4 alloy during heating depends on the temperature and melting interval of the
multilayer interlayer and determines the microstructure and phase composition of the joint. Absence of continuous layers of
intermetallics (TiCu, Ti2Cu) in the joint and formation of a dispersed Widmanstätten structure with copper and nickel content
of < 7 at.% provide the joint strength at the level of the Ti6-4 alloy. 15 Ref., 5 Tabl., 8 Fig.
Keywords: multilayer foil, EB-PVD, Ti6-4 alloy, diffusion bonding, microstructure, shear strength
Received: 31.07.2024
Received in revised form: 23.10.2024
Accepted: 26.11.2024
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