The Paton Welding Journal, 2018, #11-12, 16-24 pages
Journal The Paton Welding Journal
Publisher International Association «Welding»
ISSN 0957-798X (print)
Issue #11-12, 2018 (November)
Pages 16-24
The FSW technology of non-ferrous metals — process conditions and examples of application
A. Pietras, A. Węglowska and V. Rams
Poland Institute of Welding
44-100, Gliwice, Str. Bl. Czeslawa 16-18, Poland. E-mail: adam.pietras@is.gliwice.pl
The paper presents welding conditions and the process of creating a FSW weld during welding elements made of wrought aluminium alloys and cast aluminium alloy. Investigations were conducted at Institute of Welding, Gliwice (Instytut Spawalnictwa), on the FSW stands equipped with vertical milling machine adapted for friction stir welding process. Influence of the tool’s dimension and shapes on the plasticization process of welded material and formation of a weld behind the tool, at different welding set of parameters were studied. During the investigations it was noticed, that forces and torque occuring during FSW and stiffness of the clamping system influence the temperature of the welding area, the plasticity of the material, the particles fragmentation and the quality of the joints. On the basis of research correct welding conditions were selected and process of welding was conduct using specially designed instrumentation. The views of exemplary friction stir welded elements and macrosections from the welding areas are shown. 14 Ref., 4 Tables, 16 Figures.
Keywords: Friction stir welding, wrought and cast aluminium alloys, copper tool dimension
Received: 18.06.18
Published: 23.11.18
References
- Thomas, W.M. Friction Stir Butt Welding. Int. Patent Application. PCT/GB92/02203.1991.
- (2010) Friction Stir Welding. From basics to applications. Woodhead Publishing Limited.
- Mroczka, K., Dutkiewicz, J., Pietras, A. (2010) Characterization of friction stir welds of 6013 and 6013/2017A aluminium alloy sheets. Inżynieria Materiałowa, 31(3).
- Guohong Luan, Guang Li, Weibing Wang, Ju Kang (2010) The fundamental research of the friction flow welding. In: of 8th Int. Symp. on Friction Stir Welding (Germany, 18–20 May 2010).
- Kumar, N, Yuan, W, Mishra, R.S. (2015) Friction stir welding of dissimilar alloys and materials. Butterworth-Heinemann (Elsevier), Oxford.
- Hamilton, C., Kopyściański, M., Dymek, S. et al. (2017) Microstructure of friction stir welded AlSi9Mg cast with 5083 and 2017A wrought aluminium alloys. of Mater. Eng. and Performance, 26(1).
- PN-EN 10027-1:2007P: Systemy oznaczania stali — Część 1: Znaki stali.
- PN-EN 1706:2010: Aluminium i stopy aluminium — Odlewy — Skład chemiczny i własności mechaniczne.
- PN-EN 573-3:2010P: Aluminium i stopy aluminium — Skład chemiczny i rodzaje wyrobów przerobionych plastycznie — Część 3: Skład chemiczny i rodzaje wyrobów.
- Pietras, A. (2014) Praca Badawcza ST 330. In: Materials of Welding Research, Institute of Welding, Gliwice.
- Mroczka, K., Pietras, A., Jura, J. (2016) Features of 2017A and AlSi9Mg aluminum alloys friction stir welded with rootside heating. Found. Eng., 42(2).
- Mroczka, K. (2014) Charakterystyka mikrostruktury I właściwości zgrzein FSW wybranych stopów aluminiu (Characterisation of the microstructure and properties of FSW welds of selected aluminium alloys). Wydawnictwo Naukowe UP, Kraków.
- Pietras, A. et al. (2010–2015) Works of the Institute of Welding. Gliwice for industrial partners.
- Węglowski, M.S., Pietras, A., Węglowska, A. (2009) Effect of welding parameters on mechanical and microstructural properties of Al 2024 joints produced by friction stir welding. of Kones Powertrain and Transport, 19(1).
Suggested Citation
A. Pietras, A. Węglowska and V. Rams (2018) The FSW technology of non-ferrous metals — process conditions and examples of application.
The Paton Welding J., 12, 16-24.