The Paton Welding Journal, 2023, #9, 31-37 pages
Thermal processes and evolution of stainless steel structure in friction stir welding with a tool from pcBN
A.L. Maistrenko1, M.P. Bezhenar1, S.D. Zabolotnyi1, V.A. Dutka1, M.O. Cherviakov2, A.M. Stepanets1, I.O. Gnatenko1, M.O. Tsysar1
1V. Bakul Institute for Superhard Materials of the NAS of Ukraine. 2 Avtozavodska Str., 04074, Kyiv. E-mail: otdel9m@ism.kiev.ua
2E.O. Paton Electric Welding Institute of the NASU..
11 Kazymyr Malevych Str., 03150, Kyiv, Ukraine. E-mail: almaystrenko46@gmail.com
Abstract
It is shown that application of superhard materials based on cubic boron nitride for manufacture of working components of
the tool for realization of friction stir welding processes allows ensuring the tool thermomechanical resistance. Computer
modeling of the temperature field in the tool, and in steel parts during friction stir welding of stainless steels with a tool based on
polycrystalline boron nitride (pcBN) was performed. Agreement between the numerical and experimental results of temperature
distribution in the tool movement zone is shown. Strength of welded joints of stainless steel parts was determined, and evolution
of weld structure was analysed. 17 Fig., 4 Tabl., 8 Fig.
Keywords: structure evolution, friction stir welding, tool, kiborit, strength, modeling, stainless steels, temperature field
Received: 28.06.2023
Accepted: 09.10.2023
References
1. Majstrenko, A.L., Lukash, V.A., Zabolotny, S.D. et al. (2016) Application of friction stir method for welding of magnesium alloys and their structure modifying. The Paton Welding J., 5-6, 68-74.
https://doi.org/10.15407/tpwj2016.06.122. Maistrenko, A.L., Lukash, V.A., Usenko, B.O. et al. (2019) Welding of aluminium curvilinear panels by friction stir welding method. In: Abstr. of Papers of All-Ukrainian Int. Conf. on Problems of Welding and Related Technologies (17- 19 September, 2019, Mykolaiv-Koblevo), 85-86.
3. Gnatenko, I.O., Oliinyk, N.O., Ilnytska, G.G. et al. (2019) Influence of friction stir welding on corrosion resistance of high-strength aluminium alloys. Rock destruction and metal-working tool: Technique and technology of its fabrication and application. Issue 22. Kyiv, ISM, 469-476 [in Russian].
4. Grigorenko, G.M., Adeeva, L.I., Tunik, A.Yu. et al. (2015) Application of friction stir welding method for repair and restoration of worn-out copper plates of MCCB moulds. The Paton Welding J., 5-6, 55-58.
https://doi.org/10.15407/tpwj2015.06.135. Zhu, X.K., Chao, Y.J. (2004) Numerical simulation of transient temperature and residual stresses in friction stir welding of 304L stainless steel, J. of Materials Proc. Technology, 146, 263-272.
https://doi.org/10.1016/j.jmatprotec.2003.10.0256. Al-moussawi, M., Smith, A., Young, A. et al. (2016) An Advanced Numerical Model of Friction Stir Welding of DH36 Steel. In: Proc. of 11th Inter. Symp. of Friction Stir Welding. Cambridge, UK. https://www.researchgate.net/publication/ 305330065
7. Majstrenko, A.L., Nesterenkov, V.M., Dutka, V.A. et al. (2015) Modeling of heat processes for improvement of structure of metals and alloys by friction stir welding method. The Paton Welding J., 1, 2-10.
https://doi.org/10.15407/tpwj2015.01.018. Novikov, M.V., Shulzhenko, O.O., Bezhenar, M.P. et al. (1998) Method of sintering of composite material based on cubic boron nitride. Pat. 25281А, Ukraine, Int. Cl. С04В35/5831. Fil. 21.07.97, Publ. 25.12.98 [in Ukrainian].
9. Novikov, M.V., Shulzhenko, O.O., Bezhenar, M.P. et al. (2001) Kiborit: manufacture, structure, properties, application. Sverkhtvyordye Materialy, 2, 40-51 [in Russian].
10. Megadiamond pcBN Products for Industrial Tooling. USA: The Publication of Megadiamond.
11. Introduction to De Beers PCD and pcBN cutting tool materials: 1.2.3. - The Publication of De Beers Industrial Diamond Division.
12. Bezhenar, N.P., Romanenko, Ya.M., Konoval, S.M. et al. (2018) Kiborit: New materials and new fields of application. In: Proc. of 6th Int. Samsonov Conf. on Materials Science of Refractory Compounds (Kyiv, Ukraine, 22-24 May 2018).
13. Zubchenko, A.S. (2003) Grades of steels and alloys. Moscow, Mashinostroenie [in Russian].
14. Bentz, D.P., Prasad, K. (2007) Thermal Performance of Fire Resistive Materials I. Characterization with Respect to Thermal Performance Models, Edition: NISTIR 7401; Publisher: U.S. Department of Commerce.
https://doi.org/10.6028/NIST.IR.740115. Bentz, D.P., Flynn, D.R., Kim, J.H., Zarr, R.R. (2006) A slug calorimeter for evaluating the thermal performance of fire resistive materials. Fire and Materials, 30 (4), 257-270.
https://doi.org/10.1002/fam.90616. Bogaard, R.H., Desai, P.D., Li, H.H., Ho, C.Y. (1993) Thermophysical properties of stainless steels. Thermochimica Acta, 218, 373-393.
https://doi.org/10.1016/0040-6031(93)80437-F17. Nandan, R., Roy, G.G., Lienert, T.J., DebRoy, T. (2006) Numerical modelling of 3D plastic flow and heat transfer during friction stir welding of stainless steel. Sci. and Technol. of Welding and Joining, 11(5), 526-53.
https://doi.org/10.1179/174329306X107692
Suggested Citation
A.L. Maistrenko, M.P. Bezhenar, S.D. Zabolotnyi, V.A. Dutka, M.O. Cherviakov, A.M. Stepanets, I.O. Gnatenko, M.O. Tsysar (2023) Thermal processes and evolution of stainless steel structure in friction stir welding with a tool from pcBN.
The Paton Welding J., 09, 31-37.