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2026 №05 (04) DOI of Article
10.37434/as2026.05.05
2026 №05 (06)

Automatic Welding 2026 #05
"Avtomatychne Zvaryuvannya" (Automatic Welding), #5, 2026, pp. 39-44

Selection of technological process parameters for MIG and quasi continuous laser-MIG welding of T-joints and butt joints of 5083 aluminum alloy

A.A. Aloshyn, Hu Yanchao, Gui Rong

E.O. Paton Electric Welding Institute of the NAS of Ukraine 11 Kazymyr Malevych Str., 03150, Kyiv, Ukraine. E-mail: an.alekseevich@gmail.com

The work is devoted to determining the parameters of technological modes for MIG and quasi-continuous laser-MIG welding of T- and butt joints of 5083 aluminum alloy based on the establishment of fundamental technological relationships. Comparison of the results of MIG and hybrid laser-MIG welding of 4 mm thick 5083 aluminum alloy showed that the use of radiation from a fiber QCW laser with an average power of 500 W and a peak power of 2500 W makes it possible to reduce the welding current of the consumable electrode arc by 20…25 % and promotes the establishment of a stable synergistic interaction effect between the arc and laser components, manifested in a reduction of the cross-sectional area of the butt joint by approximately 27 %. The use of QCW laser radiation in laser-MIG welding of 5083 aluminum alloy contributes to a reduction in the heat input of the welding process for T-joints by 22…40 %, and for butt joints by up to 15 %. At the same time, the residual deformations of T-joints are reduced by 14…16 %, and those of butt joints by up to 22 % compared to conventional MIG welding. 11 Ref., 2 Tabl., 6 Fig.
Keywords: 5083 aluminum alloy, MIG welding, quasi-continuous fiber laser radiation, hybrid laser-MIG welding, process parameters, residual deformations, weld formation


Received: 24.04.2026
Received in revised form: 27.07.2026
Accepted: 30.09.2026
Posted online: 20.10.2026

References

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This article is licensed under a Creative Commons Attribution Non-Commercial 4.0 International (CC-BY-NC).

Suggested Citation

A.A. Aloshyn, Hu Yanchao, Gui Rong (2026) Selection of technological process parameters for MIG and quasi continuous laser-MIG welding of T-joints and butt joints of 5083 aluminum alloy. Automatic Welding, 05, 39-44. https://doi.org/10.37434/as2026.05.05

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